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Search Results for cooling

Article
Evaporative Cooling: A Review of its Types and Modeling

Rasha Hayder Hashim, Salman Hashim Hammdi, Adel Abid Alaziz Eidan

Pages: 36-47

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Abstract

Evaporative cooling is a widely used energy-saving and environmentally friendly cooling technology. Evaporative cooling can be defined as a mass and heat transfer process in which the air is cooled by the evaporation of water and as a result a large amount of heat is transferred from the air to the water and thus the air temperature decreases. Evaporative cooling is mainly used in many cooling technologies used in buildings, factories, agricultural in addition to it is used industrially in cooling towers, evaporative condensers, humidification, and humidity control applications. Evaporative cooling is divided into direct evaporative cooling and indirect evaporative cooling, as well as water evaporative cooling and air evaporative cooling. This paper reviews the most important developments and technologies in evaporative cooling that lead to lower energy consumption and provide suitable cooling comfort.

Article
Review of Sophisticated for Thermal Management Systems in Battery Cooling

Asaad S. Majeed, Salah M. Salih, Mahdi Hatf Kadhum

Pages: 120-128

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Abstract

The transition to electric vehicles (EVs) is a crucial step towards mitigating climate change and addressing the global energy crisis. The increasing use of lithium-ion batteries in EVs is attributed to their superior power density and efficiency. However, ensuring optimal battery performance and safety necessitates effective thermal management due to the significant heat generated during operation. Current cooling systems face challenges in maintaining the desired temperature range and uniformity. This paper reviews the state-of-the-art techniques in battery thermal management, focusing on phase change material (PCM) cooling and different cooling methods. This study, in accordance with its developments, compares the advantages and limitations of various cooling methods as potential solutions for next-generation EVs. It highlights the potential of method cooling, which, while promising, needs further research to establish its commercial viability and aims to guide future advancements in battery thermal management for next-generation EVs. Under both typical and extreme usage scenarios, direct cooling may enhance the necessary battery performance and serve as an innovative method for managing the temperature of electric vehicle batteries. The primary challenge of this technique lies in its suitability for commercial application. This article is organized to cover the thermal properties of lithium-ion batteries, the main issues associated with lithium-ion battery heat, a discussion of reversible and irreversible heat generation and their effects on battery performance, as well as strategies for preventing and mitigating thermal runaway in battery systems. Finally, it summarizes the key recommendations for future research on battery thermal management.

Article
Improvement Thermal Efficiency of Al-Rumaila Gas Turbine Power Plant in Basrah by Upstream Inlet Air Cooling System

Ammar Ali Ojimi

Pages: 42-46

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Abstract

The efficiency of gas turbine units is highly affected by the variation of ambient temperature. Increasing the ambient temperature decreasing the efficiency of gas turbine. Cooling the inlet air to the compressor of the gas turbine units is an essential and economical technique for improving its efficiency. Al-Rumaila gas turbine power plant was located in Basrah city, Iraq, which is characterized by its hot climates for more than six months during the year. A novel upstream inlet air cooling system was applied and tested for Rumaila gas turbine power plant. This article represents a thermo-economic evaluation of applying upstream inlet air cooling system. The analysis is based on the test results for operating single unit of Rumaila gas turbine power plant using upstream inlet air system for cooling. The test was performed during July of 2019 for 90 minutes of operation period with ambient temperature of 45 °C. The evaluation analysis shows that, the power output increased from 217.71 MW to 250.11 MW during the period test with percentage increase in power by 15%. This increase in power output led to net economic gains is approximately 1000 $/h.

Article
Hourly Cooling Load Assessment Utilizing Three Different Methods for a Full Day

Feras Mutar Khalaf, Hussein S. Sultan, Ahmed Kadhim Alshara

Pages: 24-31

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Abstract

Human beings are facing an unprecedented rise in temperature rates not recorded for years. HVAC (heating, ventilation, and air conditioning) systems have been created and enhanced to solve this issue. Cooling load must be estimated with accepted methodologies before designing an efficient and effective air conditioning system. Companies, researchers, institutions, and others advise and develop many cooling load calculation methods. Each one of these methods has its advantages and disadvantages and may give a slightly different result for the same case. For each building, whether it was residential or commercial buildings, gyms, or shopping malls, before making the decision on (HVAC) systems to be used, both heating and cooling loads should be obtained as correctly as possible to minimize expenses as possible. Since the HVAC system consumes the most energy in an air-conditioned building, an accurate method of cooling load estimation is necessary. Consequently, an energy-efficient air conditioning system reduces greenhouse gas emissions into the atmosphere while also saving money on electricity. Two cases have been compared and studied, one in Dubai UAE, and the other in Baghdad Iraq. Three different methods, HAP, hand calculation method (CLTD/SCL/CLF), and MS-EXCEL E20 form sheet were used to compare the accuracy of the results for cooling load. Results of E20 and HAP are very close to each other with high accuracy for peak load, the big difference can be found between the CLTD method and the other two methods. The value of the maximum difference percentage was found between CLTD and E20 equals 3.28% and 7.96%, on the other hand, the lowest difference was equals to 0.3% and 1.51% between HAP and E20 results for Baghdad and Dubai respectively. Traditional and local materials came from local factories, used in buildings played a big effect on the results, which may not match those materials stated in the ASHRAE or CARRIER tables, which need to be considered in the results and calculation procedure. However, all methods have a percentage of difference but all results are within the accepted range and are applicable for practical cases. Of course, this percentage is minimal with some methods and maximum with others.

Article
An Overview of Enhancing the Efficiency of Vapor Compression Cooling Systems by the Implementation of Evaporative Condensers

Haider Mumtaz Hussain, Salman Hashim Hammdi

Pages: 69-80

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Abstract

This paper explores the significance of energy conservation in the context of rising energy consumption and its impact on economic growth. With a focus on cooling systems, particularly evaporative condenser technology, the study aims to investigate its fundamentals, operating principles, and theoretical aspects. The paper delves into the various types of condensers used in cooling systems, emphasizing the role of evaporative condensers in enhancing heat transfer efficiency. The operating principles of evaporative condensers are detailed, considering factors such as air and water flow rates, wet bulb temperatures, and heat transfer coefficients. Theoretical models and mathematical approaches for evaluating evaporative condenser performance are also reviewed. The research includes an extensive review of existing literature on evaporative condenser technology, covering refrigeration models, HVAC systems, and various experimental studies. Theoretical models are discussed, highlighting the challenges in accurately modeling evaporative condenser behavior. The paper also presents achievements and advancements in research, including experiments that demonstrate the positive impact of evaporative cooling on air-cooled condenser systems. Various case studies and experimental validations showcase the potential energy savings and improved performance achieved through the incorporation of evaporative condensers in cooling systems. By switching from an air-cooled to an evaporatively-cooled condenser, one can reduce electricity consumption by 58%, according to research. This alternate condenser type improves performance by 113.4% at from 3 to 3000 kW of cooling power.

Article
Effect of Phase Change Material and Roof Shading on Cooling Load of Residential Unit in Basrah

Haider Hakeem Naser, Salman Hashim Hammadi

Pages: 33-40

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Abstract

In several countries, residential buildings are responsible for high energy consumption. The majority of energy is consumed on air conditioning to ensure maximum indoor comfort. In Iraq, the demand for electricity increases significantly, especially during the summer for cooling purposes. In this paper, two technologies are proposed for buildings to reduce the cooling load. These approaches included the use of phase- changing materials (PCM) in different locations in the walls and roof, in addition to roof shading by galvanized iron. The effects of these proposals were simulated in the latest software tool (designbuilder) and compared with the standard building model. The results were clear when PCM was installed on the outer surface of the wall and roof, which achieved the highest reduction in the cooling load of about 18 %. While the roof shading method using corrugated galvanized iron proved its effectiveness by decreasing the cooling load to 5 % compared to the standard case.

Article
Cooling Strategies of Lithium-Ion Battery Pack - A Review

Adam Adil Lazim, Muneer A. Ismael

Pages: 39-47

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Abstract

Lithium-ion batteries' physical properties classify them as one of the most important sources of clean energy that overcome the need for fuel usage. The rated operating temperature and its uniformity are of the main demands of Lithium-ion batteries. In this survey, several types of studies have been reviewed with the aim of understanding the thermal management systems used to control the temperature of lithium-ion batteries and their uniformity in the battery pack. They are represented by active and passive systems, as well as the hybrid system, which integrates each of the two mentioned systems into a system to obtain the best thermal performance. Active cooling systems were classified due to the type pf coolant used to air and liquid system, meanwhile passive system classified to PCM and heat pipe system. The survey reveals that the air-cooling of lithium-ion battery pack is better than the use of liquids. About 74% of the reviewed works prefer the use of active strategies. The working temperature under normal conditions should be within -20 to 60 °C, meanwhile the optimum range is 15 to 35 °C. The maximum temperature difference between batteries in the pack is preferred to be 5 °C or less.

Article
Effect of Retained Austenite on the Micro-structure and Mechanical Properties of AI-SI4340 High Strength Low Alloy Steel (HSLA steel) Using Magnetic Saturation Measurement and X-Ray Diffraction methods

Nagham. M Abdulkareem, Murtadha A. Jabbar

Pages: 1-8

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Abstract

Retained Austenite (RA) has great deal with the me- chanical properties of high strength low alloy steel. Therefore, in this paper, Retained Austenite volume fractions have been evaluated in AISI4340 alloy steel using two well-known meth- ods, X-Ray diffraction (XRD) and magnetic measurement methods. The specimens were heat treated using different heat- ing temperature and different cooling rate (different quenching media). A comparison between the results of two methods proved that there results were approximately Identical .The results show that Retained Austenite formation increase as heating (Austenizing ) temperature increase for the same quenching media ,as well as ,it increases by increasing cooling rate . The maximum amount of Retained Austenite found as (27.2 Wt %) which recognized when the specimens heated up to 1000˚C then quenched in Water while the minimum amount of Retained Austenite found as ( 7.06 wt%) when the specimens heated up to ( 800 ˚C) then quenched in Sand. Hardness tests using Vickers and Rockwell methods were used and the results show that hardness values decreased with increasing heating temperatures and the maximum Vickers micro-hardness and Rockwell hardness numbers were equal to (121.8HRB) and ( 516.35 HV) which were detected when heating up of the speci- mens were up to 800 ˚C then quenched in water. Tensile tests show that increasing cooling rate lead to increasing in Strength due to increasing of hardness which in turn, leads to increase in yielding points and ultimate strengths. Retained austenite effects on microstructure were investigated using scanning electron microscopy (SEM) and optical microscopy and the results show that at low cooling rate the microstructure consist of bainite and/or martensite phase with small amount of re- tained austenite, while, increasing heating temperature and cooling rate results in microstructure consist of martensite and retained austenite phases.

Article
STANDARDIZING THE ANNUAL ELECTRIC ENERGY CONSUMPTION FOR A RESIDENTIAL BUILDING IN BASRAH CITY

Mujtaba Almudhaffar, Ali A. Monem, Ahmed H. Naseer

Pages: 162-175

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Abstract

The present work is aimed to reduce the annual electric energy consumption in a residential building in Basrah city through introducing a standardized rule for the annual electrical consumption for the cooling and heating purposes. This work will concentrate on all parameters which help to go toward the optimum use of thermally efficient house. The building energy analysis program e-Quest was used to simulate the annual energy consumption for a typical residential house built with different types of building materials. Transfer function cooling load calculation was used. The results showed that for the Base- House, the thermal transmission through the walls and roof constitutes more than half of the total peak cooling load. It was found that a house built with thermo-stone causes 5.9% reduction of the annual cooling energy consumption, and 12.4% in the annual heating energy consumption. However, insulating the Base- House causes a significant reduction in the air conditioning equipment capacity and consequently reduction in cooling energy consumption by 23%, and reduces the heating energy consumption by 42.8%. Finally this work presents a useful planning to developed building design which reduces the electrical energy consumption.

Article
Application of Earth Tube Heat Exchanger and Solar Chimney for Natural Cooling System in Basrah City

Salman H. Hammadi, Alaa Hlaichi Mohammed

Pages: 23-32

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Abstract

Solar chimney (SC) together with earth to air heat exchanger (EAHE) is being employed as a low-energy consuming technique to remove undesirable interior heat from a building in the hot seasons. A numerical program "FLUENT 6.3 code" of an earth to air heat exchanger (EAHE) is studied for predicting the outlet air temperature and cooling potential of these devices in Basrah climate. Theoretical analyses have been conducted in order to investigate the ventilation in a solar chimney. The investigation into the viability of Low Energy Earth Pipe Cooling Technology in providing thermal comfort in Basrah. The demand for air-conditioning in buildings in Basrah affects the country escalating energy consumption. Therefore, this investigation was intended to seek for an alternative passive cooling to air-conditioning. The passive technology, where the ground was used as a heat sink to produce cooler air, has not been investigated systematically in hot and humid countries. A sub-soil temperature model adapted for the specific conditions in Basrah is presented and its output compared with CFD modeling. The results have shown that the potential of Earth Pipe is providing lower output temperature of air inlet to the room. We found that the resulting temperature at the buried pipe outlet decreases with increasing pipe length, decreasing pipe diameter, decreasing mass flow rate of flowing air in the pipe and increasing depths up to 4m.

Article
Numerical Simulation of Heat Transfer from PV Panel with a Wetted Porous Wick

Angham Fadil Abed, Dhafeer Manee Hachim, Saleh E. Najim

Pages: 29-38

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Abstract

The panel absorbed solar radiation and majority of this radiation is transform into a heat, and it is usually wasted and useless. At higher cell temperature, the current out of the cell has an unnoticeable rise, but the voltage value will drop significantly, resulting in a reduction in maximum power produced. The cooling method is therefore beneficial to keep the panel at the operation temperature. A simulation model is developed using COMSOL Multiphysics software version 3.5 software to investigate the enhancement in performance of a PV water cooling module (PVW module) based on a passive and simple cooling technique using a wetted cotton porous wick attached on the PV panel's back side and compare with uncooled PV panel (PVREF module). Unsteady, laminar and 2-D, the flow in the proposed modules is assumed. The input parameters were taken from a real weather condition was perform in Najaf-Iraq. The effect of variation of mass flow rate is also studied in the present work. Good agreement was obtained for PVREF module with previously researches.

Article
Effect of Retained Austenite on the Microstructure and Micro-Hardness of AISI 4330 Low Alloy Steel Using X-Ray Diffraction method

Hadeel K. Abdul Reda, Haider M. Mohammad

Pages: 72-77

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Abstract

The mechanical properties of low alloy steel are significantly influenced by retained austenite (RA). Consequently, using the X-Ray diffraction (XRD) measurement method, the retained Austenite volume fractions in AISI4330 alloy steel have been assessed in this article. The specimens underwent heat treatment at various heating temperatures (800 ֯ C, 900 ֯ C,1000 ֯ C) and cooling rates (Water and Oil). The findings demonstrate that retained Austenite formation rises with rising heating (Austenitizing) temperatures for the same quenching media as well as with rising cooling rates. The specimens were heated to a temperature of 1000 °C and then quenched in water, yielding the highest amount of retained austenite (7.733 wt%), and the lowest amount (1.977 wt%), which was obtained when the specimens were heated to a temperature of 800 °C and quenched in oil. The Vickers method was employed to conduct micro-hardness testing, and the results demonstrate that hardness values are reduced as heating temperatures increase. Optical microscopy was used to investigate the effects of retained austenite on the microstructure. The results show that bainite and/or martensite phases with a small amount of retained austenite dominate the microstructure at low cooling rates, whereas martensite and retained austenite phases dominate the microstructure at higher heating and cooling rates.

Article
Synergistic Effect of Some Inorganic Corrosion Inhibitors for Carbon Steel in Cooling Water

Mudhaffar Y. Hussein, Haider J.Mohammed, Alaa A. Nagy

Pages: 81-88

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Abstract

The current approach to cooling water treatment is to use a multi – component inhibitors. Cooling water formulations containing mixtures of inhibitors usually offer better and increased protection to ferrous metals than similar concentrations of either of the individual components. Such mixtures are synergistic in their action .But; the synergistic effects between nitrites, molybdates and inorganic phosphate were not investigated until recently. A weight loss technique was used to investigate such mixture and to optimize the concentrations of the components in the blend.Consequently; an efficient and effective blend was developed as a corrosion inhibitor for carbon steel in aerated Al–Daura refinery re-circulating cooling water in the pH range 6.75 to 7.25. The preferred concentrations of components in the multi- component inhibitor blend (as ppm ) were: (SN + SM): SHMP = 800: 20 with SN: SM weight ratio =3:2.The reduction in corrosion rate was 97.6 % .

Article
A Review Study of the Feasibility of Piezoelectric Fan Techniques for Cooling Electronic Components

Haider F. Jasim, Muneer A. Ismael

Pages: 57-68

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Abstract

The electronic equipment industry has developed rapidly in recent years. The amount of heat emitted from such equipment is seriously increased. Increasing the temperature of the electronic devices degrades their performance and as a final result their failure. Therefore, the requirements for an effective cooling system have become more important than ever. One of the most important methods of heat dissipation that the researchers focused on is the use of piezoelectric fans (PE). The current study reviews most of the developments that have taken place since its discovery nearly 40 years ago and focused on reducing power consumption. Most of the improvements and developments have been focused on obtaining optimal designs for these piezoelectric fans, which are used in different applications. This review clarifies the foundations and concepts of designing piezoelectric fans by comparing the data presented in previous studies. Furthermore, in the last ten years, numerical simulation has entered as an effective tool in predicting the optimal design of piezoelectric fans. The design of piezoelectric fans is in two forms, either single or multiple. The single fan system is used within a limited range of applications, as large cooling systems cannot be replaced by it. Therefore, the cooling system consisting of multiple piezoelectric fans is promising as a unique solution to effectively dissipate heat in electronic devices. The percentage of experimental studies is about 32 % while the studies of CFD is about 21 %, and the combined one is about 47 %.

Article
Acetone - Zinc Bromide as Working Fluids in Solar Absorption Cooling System

Nabeel A. Ghyadh, Salman H. Hammadi, Haroun A. K. Shahad

Pages: 23-29

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Abstract

This study presents both experimental and theoretical investigations of an absorption refrigeration system using environmentally friendly working fluids, specifically the acetone–zinc bromide (Acetone/ZnBr₂) pair. The system was designed to operate under outdoor climatic conditions in Hilla City, Iraq, utilizing hot water as the heat source. Performance evaluation was carried out under various operating conditions, including changes in heat source, absorber, condenser, and evaporator temperatures. Experimental testing was conducted during September 2019. The results indicated that the coefficient of performance (COP) of the absorption cooling system ranged from 0.13 to 0.487, with an evaporator temperature drop of approximately 16 °C. Condensation and absorption temperatures remained below 41 °C, while the maximum driving water temperature reached 80 °C. A steady-state theoretical model was developed using the Engineering Equation Solver (EES) program, applying mass and energy balance equations to predict operating parameters such as temperature, pressure, and COP. Model predictions showed good agreement with the experimental measurements. Furthermore, the results confirmed that generator temperature has a significant influence on overall system performance.

Article
Improvement of Electric Power Generation at Khor Al- Zubair Gas Turbine Power Plant by Using Vapor Compression Cooling Cycle

Safaa Hameed Faisal, Adnan Abdulla Ateeq, Hanadi Mahmood Ali

Pages: 17-25

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Abstract

In this work, both energy and exergy analyses have been carried out on General Electric (GE) gas turbine unit found in Khor Al-Zubair gas turbine power plant located in Basra, Iraq. The analysis covers the ISO (international standards organization) operating conditions in addition to actual operating data recorded for one month in hot season July 2016. The feasibility of adopting a vapor compression cycle (VCC) for cooling the intake air is evaluated. Generally, the study reveals an obvious drop off for most plant performance characteristics while operating during the hot season. Energy and exergy analyses show that adopting the vapor compression cycle to enhance Khor Al-Zubair GE unit could improve the power output by 20% and 27% in case of part-load and full-load conditions respectively. Both of first and second law efficiencies could be improved by 3.5% at part- load and 9% at full load. The expected cooling load needed for the unit is in the range of 2697 to 3024.5 TR according to part- load and full-load operation respectively. Only total irreversibility of the unit is expected to increase in case of adopting VCC and this will not impair the improvement in second law efficiency of the unit. Among the unit components, combustion chamber has the largest computed irreversibility. Further improvement is recommended by utilizing the released heat energy to the atmosphere, which is characterized by significant work potential.

Article
Numerical Simulation of Natural Convection in a Square Cavity Utilizing Nanofluid and Subjected to Air Stream Cooling

Khalid B. Saleem

Pages: 15-25

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Abstract

This study numerically investigates natural convection of Cu-water nanofluid in a square cavity subjected to a cooling air stream along the left wall, with the right and bottom walls maintained at cold (TC) and hot (TH) temperatures, respectively, while the top wall is adiabatic. The nanofluid flow is assumed laminar and governed by the Boussinesq approximation. The governing equations are solved using the finite volume method in ANSYS FLUENT. Simulations are performed for nanofluid volume fractions (φ = 0–0.16), Rayleigh numbers (Ra = 10³–10⁵), and free stream Reynolds numbers (Re∞ = 10³–10⁴). The effects of these parameters on stream function (ψ), temperature contours (θ), and average Nusselt number (Nuavg) are analyzed. Results indicate that heat transfer rates increase with higher φ, Ra, and Re∞. Increasing φ and Ra enhances circulation within the cavity, whereas higher Re∞ induces secondary vortices and reduces circulation in the primary vortex. Comparisons of local Nusselt numbers and temperature distributions with previous studies show good agreement, with maximum errors of 14.28% and 3.2%, respectively.

Article
A Review Study of Sweeping and Normal Impingement Jets

Ahlam A. Hassan, Muneer A. Ismael

Pages: 78-86

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Abstract

This review focuses on the experimental and numerical studies of sweeping impingement jets that serve in cooling of hot surfaces. It is known that the impinging jets produce high-localized heat transfer coefficient. The sweeping jet covers a wider area on a hot target to improve the heat transfer rate, they could be used to increase the cooling rate of the impingement surface by disturbing the boundary layer. To display a readable survey, the current review was partitioned to four groups based on engineering configurations. The review shows that the sweeping nozzle gives better efficiency in heat transfer, improved Nusselt number and uniform target surface temperature, compared with the conventional normal jets. The current review reveals that the sweeping-jet mechanism can be achieved either by fluidic oscillator or by exciting a flexible wall forming an oscillating jet. Most of the fluidic oscillator researches are conducted experimentally (27%), while the researches that use flexible wall are about 24%.

Article
Energy and Exergy Analysis of Rumaila-Basra Gas Turbine Power Plant During Hot Season

Safaa Hameed Faisal, Mujtaba Al.Mudhaffar, Ali Disher Khetar

Pages: 26-34

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Abstract

In this paper, energy and exergy concepts have been carried out on one of the largest gas turbine power plants in Iraq (Rumaila-Basra). Both ISO operating conditions as well as actual operating data recorded for one month in hot season are considered. Results indicate that a lot of heat energy accompanied with remarkable exergy is discharged to the atmosphere. Also, it is found that the combustion chamber has the largest exergy destruction among the plant components. Possibility of cooling the intake air drawn by the compressor and its effects on the plant performance is studied. The required cooling load is found to be in the range 3379 T.R for part load operation to 4723.3 T.R for full load operation.

Article
Simulation Absorption Refrigeration System Powered by a Solar Pond

Atyab Safaa Saleem, Salman Hashem Hammadi

Pages: 38-49

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Abstract

The thermal performance of an absorption refrigeration system powered by solar pond heat was studied, simulated, and evaluated under the climatic conditions of Basra, Iraq. The simulation used MATLAB to solve the heat and mass transfer equations within the three layers of the solar pond (assuming NaCl as the salinity gradient medium) and linked them via a heat exchanger to the absorption refrigeration system to determine the temperatures supplied to the absorption cycle. The absorption cooling system operates on a lithium bromide-water pair and contains an internal heat exchanger between the generator and absorber with an assumed efficiency of 80%. The simulation was conducted over several months of the year, from March to October, and daily climatic variables such as solar radiation and ambient temperature specific to Basra were considered, allowing the system's performance to be evaluated under realistic climatic conditions. The objective was to evaluate the coefficient of performance (COP) of absorption refrigeration systems and demonstrate the feasibility of using solar ponds as a sustainable heat source for cooling in hot regions. The study demonstrated the feasibility of operating an absorption refrigeration system using the thermal energy stored in the lower layer of the solar pond, while maintaining good thermal stability in that layer throughout the day, especially in areas with high solar radiation, such as Basra. The simulation model was developed entirely in MATLAB using fundamental physical equations that describe each component of the solar pond and absorption refrigeration system, without relying on pre-existing components or tables. This provides greater modeling flexibility and a deeper understanding of system behavior under hot climate conditions.

Article
Performance Evaluation of Single Leg Thermoelectric Module for Different Materials Under Various Operating Conditions

Aqeel M. Uglah, Khalid B. Saleem, Hussein S. Sultan, Lioua Kolsi

Pages: 15-23

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Abstract

The thermoelectric behavior of different materials under various conditions has been investigated numerically by using the heat transfer module of the COMSOL Multiphysics software platform. A simulation study of the thermoelectric materials (TEM) performance was created by altering the current applied from 0.1 to 1.0 A and setting the hot side temperature (T H ) as 273 K. The impact of different performance metrics, such as cold side temperature and output voltage, has been proven and investigated. It has been shown that the material of the thermoelectric legs', length of leg, and thickness of electrodes significantly impact the thermal and electrical performance of the thermoelectric (TE) module. Appropriate ranges have been studied in the simulation, such as the amperage values applied to the unit as mentioned above, the length of the leg within a range of 1 to 8 mm, and the thickness of the electrode with different values of 0.1 to 0.5 mm, which will achieve excellent performance for the Thermoelectric unit. Modeling and simulation results demonstrated and revealed the optimal and potential use of bismuth telluride (Bi 2 Te 3 ) as well as lead telluride (PbTe) as suitable for Peltier cooling applications. As for the use of cobalt triantimonide (CoSb 3 ), it is in contrast to the two previous metals, as it is effective and appropriate if applied to power generation. The results are validated with another study from the literature, and there is an excellent agreement with an error rate that does not exceed 0.164%.

Article
Experimental Study and Artificial Neural Networks Prediction of Effective Parameters in Continuous Dieless Wire Drawing Process

Rafid Jabbar Mohammed, Jaafar Khalaf Ali, Ameen Ahmed Nassar

Pages: 52-63

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Abstract

The dieless drawing process is an innovative method emanated and appeared in coincidence with development of the concept of metal superplasticity. It is utilized from the local heating of a wire or tube to a specified temperature and followed by a local cooling, so an additional deformation is inhibited. In this study, a special dieless drawing machine was designed to carry out an experimental program on SUS304-stainless steel wire having diameter of (1.6-2) mm to investigate the main process parameters such as speeds, heat quantity, heating coil width and heating-cooling separation distance. Also, a numerical model based on thermo-mechanical analysis was developed and validated with experimental program. Furthermore, an artificial neural network ANN model based on current experimental data was prepared to predict the dieless drawing behavior. A maximum area reduction of 40.7% was obtained in single pass. A 3.12mm/s feeding velocity and 4.97mm/s drawing velocity were realized through the experimental tests. The results showed that both drawing force and wire profile were effected by increasing of feeding speed, heating coil width and separation distance. Also, it is confirmed that strain rate was reduced by increasing the heating coil width and the reduction ratio was promoted. A maximum error of 21% was recorded between ANN model and experimental results. The results showed a good agreement among experimental, numerical and ANN models.

Article
Appointing the Proper Operating Variables for Efficient Air-Cooled LiBr-Water Absorption Refrigerator

Abdulwadood Salman Shihab

Pages: 84-99

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Abstract

The aim of the present study is to perform analytical simulation for the single-effect LiBr- water absorption refrigerating system (ARS) in order to scan for all possibilities of operating the cycle among most available operating variables to obtain the best performance and determine what are the proper parameter needed to be changed so that the refrigerator can operate using ambient air instead of water and cooling tower accessories to dissipate the hear at the condenser and absorber. The COPs of the cycle was obtained as a function of the different temperature of the cycle and solution concentration. The performance characteristics of the cycle were examined by changing the temperature of the heating source supplied at the generator, the temperatures at the condenser, absorber, and evaporator. It can be concluded that the concept of air cooled absorption chiller is feasible with coefficient of performance of 0.43 10 0.79 depending on the evaporator temperature for any cooling capacity in some applications, where the chilled water supply temperature is not necessary to be too cold.

Article
2-D Actuator based Shape Memory Alloy using PID controller

Hassan Falah Abdulkadhim, Abdulkareem F. Hassan, Ali H. Abdulaali

Pages: 1-8

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Abstract

Over the past years, researchers have been focusing on development the robotics and actuation due to increase demand for these applications like industrial engineering, oil industry, healthcare, aerospace … etc. This work involves the design, construction and control of the Shape Memory Alloy (SMA) actuator. The industrial actuator has many characteristics able to be measured, which have an impact on the efficiency and effectiveness of the actuator while the execution of its tasks. The most important measurable characteristics are repeatability and accuracy. The current system typically is using Nitinol (Nickle Titanium Naval Ordinance Lab), which is one of the Shape Memory Alloy that contract when applying specific heat on it, and it can be used as an actuator. This work presents SMA in the shape of a spring to operate and control the accurate position of the 2-D system which containing four SMA springs, two SMA springs for the x -axis and two SMA springs for the y - axis. The theoretical design and calculations for SMA springs have been presented to collect information about the SMA springs. In a practical manner, the SMA spring characteristic like force and displacement were collected by a test bed that was designed and constructs before making the final rig. The setting shape of the SMA spring was presented and done as per the theoretical calculations. In the rig, each axis works as a two-direction actuator, the actuator is not prone to precise position points due to hysteresis and temperature variation. The SMA spring exhibited hysteresis and imprecise pointing, for that employing PID (Proportional Integral Derivative) with tracking mode controller to compensate the hysteresis. PID control system is played a decisive role with tracking mode model that achieves the aim behind the construction of the experimental rig. Good results have been obtained presented in three cases of drawing different shapes.

Article
Absorption Refrigeration Systems Powered by Waste Heat Engine and Renewable Energy: A Review

Mohammed Qasim Shaheen, Salman Hashim Hammdi

Pages: 74-85

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Abstract

Conventional Refrigeration Systems (VCRS) are the most commonly used in industrial buildings and facilities. Conventional refrigeration systems are among the most energy-consuming sources in addition to causing more environmental problems and gas emissions, such as hydrocarbons (HCs) and hydrochlorofluorocarbons (HCFCs), are known to contribute to global warming and ozone depletion. Absorption Refrigeration Systems (VARS) are a good alternative to conventional refrigeration systems because they use low-grade heat sources and operate with environmentally friendly liquids. The most important of these heat sources is the heat wasted from engines, industrial processes and many other sources. The global objective of the study is a literature review on the different ways to operate the absorption refrigeration system using waste heat in engines that include exhaust gases and engine cooling water as well as renewable energy that includes solar energy. Reviews of the literature have demonstrated how the absorption refrigeration system can be used and operated using a variety of thermal sources. This study also supports the usage of ecologically friendly chillers to provide air conditioning and refrigeration, as it shows these systems have a lower performance coefficient when compared to conventional refrigeration systems.

Article
Direct-Contact Evaporation Using Different Refrigerants: A Review

Safaa Hafedh Hayder, Suad Hassan Danook, Hussein Sadiq Sultan

Pages: 34-47

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Abstract

The direct-contact evaporation method is characterized by its effectiveness in applications of heat exchangers, especially in cooling systems, due to the absence of any heat resistors that prevent the transfer of heat between the cold and hot medium. The direct contact heat transfer depends mainly on how quickly the heat is taken by the bubbles of the evaporative refrigerant from the liquid and the increase in its volume up to the top of the heat exchanger, which is usually a cylindrical liquid column so that the temperature drop therein is uniform and even. There is much research on the method of heat transfer by direct contact. In this research, we collected and summarized most of the theoretical and practical researches that examined this method with the most important findings.

Article
An Experimental Study of Natural Convection Heat Transfer from a Horizontal and Slightly Inclined Plate-Fin Heat Sink

Almustafa A. Khalaf, Hussien S. Sultan, Falah A. Abood

Pages: 98-105

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Abstract

The steady-state natural convection from heat sink fin arrays was studied on horizontal, vertical, and inclined heat sinks. Under natural convection, horizontal and vertical heat sinks with parallel fins were tested by considering radiation heat transfer. The experiments were conducted with power inputs ranging from 60 W to 455 W in order to obtain different temperatures. According to the result, when heat input increases, the heat transfer coefficient increases by 38 %, 40.78 % for horizontal and vertical respectively. For horizontal and vertical cases, new correlations have been presented to calculate the Nusselt number influenced by the Rayleigh number. For the incline case, the effect of buoyancy force was studied by changing the inclination angles at 0, 30, 45, and 60 degrees from vertical position. According to comparisons between vertical and incline cases, Nusselt number and heat transfer coefficient were most improved at 30 degrees by 6 %.

Article
Analyzing Environmental Influences on New Structure of Solar Still Productivity: An Experimental Study in Basrah Iraq

Hawraa M. Murtadha, Adnan A. Ateeq, Tahseen A. Jabbar

Pages: 96-107

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Abstract

Solar desalination uses solar radiation to convert saline or seawater into clean water and is increasingly crucial due to growing pollution from industrial and automotive sources. Although solar stills offer a sustainable solution, they face challenges in terms of production efficiency. This study presents a new structural design for solar stills, which incorporates advanced insulation materials, a well-designed distillate channel, and an inclined base to enhance productivity. The research explores how different climatic conditions such as wind speed, solar radiation, and atmospheric humidity affect solar still performance. Seven experimental setups were evaluated, comparing traditional inclined stills with advanced closed-loop systems. The results demonstrated that closed-loop systems improved productivity by 28.6% compared to open-loop systems. Additionally, moderate wind speeds increased productivity by 20.82%, while partial cloud cover and light rain decreased productivity by 52.15% and 12.9%, respectively. However, light rain also enhanced condensation efficiency by cooling the glass surface. This study highlights the importance of incorporating environmental factors into the design and optimization of solar still systems for improved performance.

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