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Search Results for hardness

Article
Evaluation and Optimization of Composite Thermal Insulators from Waste Materials

Eman A. Mashkoor, Haider Maath Mohammad, Saadoon F. Dakhil

Pages: 27-32

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Abstract

The present work includes a study on the effect of loading rubber waste into cement mortar on the thermal and mechanical properties of a thermal insulator.The experimental work of the study included the preparation of ten models of 35 mm diameter and 5 mm thickness. Portland cement and natural sand were used as a matrix and rubber waste (extracted from the consumed tires) as a filler was added in weight percentages ( 5% ,10% ,15% ,20% ,25% ,30% ,35% ,40%,45% and 50%). Water was also used as a binder.Also, the experimental work included conducting a thermal conductivity test using Lee’s Disk method, and a hardness test using the Shore scale. The theoretical side included extraction of empirical equations, depending on the experimental results. The thermal conductivity equation was for two variables, temperature and mass fraction. While the hardness equation was for one variable, mass fraction. Theoretically determined heat capacity was extracted using the equations of the composites. Based on the empirical equations of thermal conductivity and hardness and using the technique of multi- objectives genetic algorithm, the optimum values of temperature and mass fraction were extracted, which achieve the best thermal insulation of the mortar. The results showed a significant decrease in thermal conductivity. The reduction in thermal conductivity was (90.3%) at 5% and reduced to (95.73%) at 50%. The specific heat capacity was increasing as the percentage of rubber waste increase. The results also indicated a decrease in hardness. The optimal value of thermal insulation was (0.02658 W/m 2 .ºC ) as a thermal conductivity and (58.07 N/m 2 ) as a hardness, at temperature (50°C) and mass fraction (27.764%) of rubber waste.

Article
Effect of Retained Austenite on the Micro-structure and Mechanical Properties of AI-SI4340 High Strength Low Alloy Steel (HSLA steel) Using Magnetic Saturation Measurement and X-Ray Diffraction methods

Nagham. M Abdulkareem, Murtadha A. Jabbar

Pages: 1-8

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Abstract

Retained Austenite (RA) has great deal with the me- chanical properties of high strength low alloy steel. Therefore, in this paper, Retained Austenite volume fractions have been evaluated in AISI4340 alloy steel using two well-known meth- ods, X-Ray diffraction (XRD) and magnetic measurement methods. The specimens were heat treated using different heat- ing temperature and different cooling rate (different quenching media). A comparison between the results of two methods proved that there results were approximately Identical .The results show that Retained Austenite formation increase as heating (Austenizing ) temperature increase for the same quenching media ,as well as ,it increases by increasing cooling rate . The maximum amount of Retained Austenite found as (27.2 Wt %) which recognized when the specimens heated up to 1000˚C then quenched in Water while the minimum amount of Retained Austenite found as ( 7.06 wt%) when the specimens heated up to ( 800 ˚C) then quenched in Sand. Hardness tests using Vickers and Rockwell methods were used and the results show that hardness values decreased with increasing heating temperatures and the maximum Vickers micro-hardness and Rockwell hardness numbers were equal to (121.8HRB) and ( 516.35 HV) which were detected when heating up of the speci- mens were up to 800 ˚C then quenched in water. Tensile tests show that increasing cooling rate lead to increasing in Strength due to increasing of hardness which in turn, leads to increase in yielding points and ultimate strengths. Retained austenite effects on microstructure were investigated using scanning electron microscopy (SEM) and optical microscopy and the results show that at low cooling rate the microstructure consist of bainite and/or martensite phase with small amount of re- tained austenite, while, increasing heating temperature and cooling rate results in microstructure consist of martensite and retained austenite phases.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

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Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

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Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

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Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
Effect of Retained Austenite on the Microstructure and Micro-Hardness of AISI 4330 Low Alloy Steel Using X-Ray Diffraction method

Hadeel K. Abdul Reda, Haider M. Mohammad

Pages: 72-77

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Abstract

The mechanical properties of low alloy steel are significantly influenced by retained austenite (RA). Consequently, using the X-Ray diffraction (XRD) measurement method, the retained Austenite volume fractions in AISI4330 alloy steel have been assessed in this article. The specimens underwent heat treatment at various heating temperatures (800 ֯ C, 900 ֯ C,1000 ֯ C) and cooling rates (Water and Oil). The findings demonstrate that retained Austenite formation rises with rising heating (Austenitizing) temperatures for the same quenching media as well as with rising cooling rates. The specimens were heated to a temperature of 1000 °C and then quenched in water, yielding the highest amount of retained austenite (7.733 wt%), and the lowest amount (1.977 wt%), which was obtained when the specimens were heated to a temperature of 800 °C and quenched in oil. The Vickers method was employed to conduct micro-hardness testing, and the results demonstrate that hardness values are reduced as heating temperatures increase. Optical microscopy was used to investigate the effects of retained austenite on the microstructure. The results show that bainite and/or martensite phases with a small amount of retained austenite dominate the microstructure at low cooling rates, whereas martensite and retained austenite phases dominate the microstructure at higher heating and cooling rates.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
Effects of Heat Treatment and Surface Finish on the Crevice Corrosion Resistance of Martensitic Stainless Steel

Haider M. Mohammad, Fatima Sameer Ahmed

Pages: 9-17

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Abstract

The present study aims to investigate the influence of heat treatment and surface finish on the behavior of crevice corrosion resistance of AISI 410 and 416 martensitic stainless steels thus, to quantify the conditions at which crevice corrosion minimize as possible. The experimental work carried out during this study involves material selection, chemical composition tests, specimens preparation before heat treatments, austenitizing at temperature range (925-1010˚C) and for holding time periods of (30, 45 and 90 min), air and oil quenching followed by tempering at heating range of (205- 605 ̊C) and for 45 min, micro hardness tests, specimens grinding, surface roughness measurements, crevice corrosion tests, crevice evaluation and microstructure tests. Theoretically, empirical equations for crevice maximum depth under the effect of surface roughness and hardness for both AISI 410 and 416 steels were determined. While for microstructure analysis, carbides average area was determined by using the ImageJ analysis program and a mathematical model was also predicted. Results showed that, as hardness and surface roughness increase crevice corrosion resistance decreases. Therefore, material treated by annealing can minimize crevice corrosion rates more than that treated with hardening.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
The Effect of (Aquafina) Drinking Water on the Corrosion Rate and Hardness of (Al-Si) and (Al-Mg-Si) Alloys

Safaa A. S. Almtori

Pages: 75-82

PDF Full Text
Abstract

The present work investigates the effects of drinking water on the erosion- corrosion rate and Vickers hardness of (Al-Si) and (Al-Mg-Si). (Al-Si) alloy Which is well-known as casting alloy with high wear resistance, low thermal expansion coefficient, good corrosion resistance and improved hardness at a wide range of temperatures While (Al-Mg-Si) alloys have good formability, weld ability, machine ability and corrosion resistance. The alloys specimens which are used for piping and containing water and carbonated water were exposed in erosion- corrosion system in factories by using drinking water type AQUAFINA as exposure media for different exposure time (1-30)h. to measure the erosion-corrosion rate. The results show that there is small different in the rate of corrosion, moreover (Al-Mg-Si) alloy have high resistance to erosion-corrosion in drinking water due to the consisting of (Mg2Si) phase which is precipitate as fine particles due to resist dislocations movement lead to high corrosion strength and the (Al-Si) alloy have high Vickers hardness at natural aging due to the present of high ratio hardening silicon element.

Article
Study the Effect of Quenching and Tempering Conditions on the Fatigue Coefficients for Low Carbon Steel

Azzam D. Hassan, Safaa A. S. Almtori, Atef Nema

Pages: 27-32

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Abstract

Four groups of AISI 1020 specimens were heat-treated at 850 °C in a muffle furnace for 30 minutes then quenched in oil. The samples were tempered at 400 °C with a time period for each group as (group B, 2 hours), (group C, 3 hours), and (group D, 4 hours). The mechanical properties of the samples were studied using universal tensile testing equipment and a Brinell hardness testing machine. The hardness values of the quenched samples were calculated from a given modified equation. The torsional fatigue behavior of AISI 1020 was discovered in this investigation for heat-treated specimens and compared with the original specimens. All groups were subjected to an analysis using an optical microscope. Pearlite is formed when is heated in the austenitic region and then cooled below a lower critical temperature. It was concluded that the heat treatment increases the hardness for the specimens while decreased the shear fatigue ductility coefficient. Also, the heat treatment increased the shear fatigue strength coefficient. Furthermore, increasing in the time period of the tempering process was leaded to decrease the coefficient of shear fatigue strength and increased the coefficient of shear fatigue ductility.

Article
Effect of Austenitizing and Tempering on Impact Resistance of a Hot Rolled High Strength Steel

Haider Mahdi Lieth, Ali Sabea Hammood

Pages: 15-19

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Abstract

The aim of this study is to investigate the effect of heat treatments on the impact properties of hot rolled high strength steel and describes the effect of tempering temperature and quenching media on the microstructure, hardness, and impact resistance of plates. In the present study a high strength steel was austenitized at 900 °C with different quenching medium and followed by tempering at 300 °C, 500 °C. After thermal treatments, the values of Charpy impact resistance, hardness, and microscopic structure were evaluated from mechanical and metallographic analysis of metals respectively. The change of mechanical properties and microstructure of the metal with the existence of heat treatment with the ballistic performance of high-strength steel. Experimental results showed that tempering at 500 °C for 2 hours after water quenching medium it provides the best mechanical properties in conjunct on with an improved in microstructure.

Article
Estimation of Submerged Arc Plates Weldment Properties Using ANFIS and Regression Techniques

Abdul Kareem F. Hassan, Raad Jamal Jasim, Yousif Younis Ashoor

Pages: 27-33

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Abstract

The present work aims to build mathematical models based on experimental data to estimate the mechanical properties of submerged arc weldment. AISI 1020 low carbon steel plates 16mm thickness were welded according to orthogonal array in order to establish the relationship between input parameters (welding current, Arc voltage and welding speed) and output parameters (ultimate tensile stress, yield stress, impact energy and hardness) by submerged arc welding (SAW) process. The relationship between input and output parameters for the welding process are conducted using two suitable mathematical models the first one based on regression analysis, while the second one based on multi input single output ANFIS model for estimation of some mechanical properties of the welded plates. It was found that ANFIS results are closer to the experimental results than regression results. The optimal parameters (which give a maximum value of ultimate tensile strength (UTS), yield stress and impact energy; 446 MPa, 318 MPa and 213 J) are welding current is (380 Amp), Arc voltage is (25 V) and welding speed is (40 cm/min), while the maximum value of hardness number is (228 HV), when current welding is (380 Amp), Arc voltage is (25 V) and welding speed is (25 cm/min).

Article
Effect of Fabrication Method and Heat Treatment on the Properties of Co-Cr Bio Alloy

Zahraa A. Hanoon, Adnan S. Jabur

Pages: 45-49

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Abstract

Co-Cr alloys are widely used in dental and medical equipment since the development of the first cast Co-Cr-Mo alloy. This is due to its high mechanical properties and high resistance to wear and corrosion. This research aims to study the effect of the fabrication method (Investment Casting and Selective Laser Melting SLM by 3D printing) and heat treatments on the mechanical and tribological properties of Co-Cr-Mo alloy. It was found that the Selective Laser Melting method in general increases the ultimate tensile strength, strain and hardness compared to the Investment Casting method. Also, solution treatment and aging reduce the strength and strain values of the SLM samples and have no obvious effect on the casting samples. The wear test shows that wear rate of casting samples is lower than that of SLM samples.

Article
Production of Al-Mg alloy Ribbons by Using Single Roller Wheel Melt Spinning as a Non-Conventional Forming Technology.

Ahmad. K. Jassim, similar technology used to produce near-net shaper thin, Ali S. Hammood

Pages: 155-161

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Abstract

Single roll melt spinning is a non-conventional forming process used to produce rapidly solidified thin ribbons as a near net shaper by direct casting from liquid state. In this paper, single roll made from brass with a diameter of 150 mm was used to produce rapidly solidified Al-Mg alloys ribbons. The ribbons are produced with thickness in the range of 20 to 330 µm. The results exhibited unique advantages in refining the microstructure, and modifying the mechanical properties of these ribbons. The hardness was improved to about twice the original hardness of alloy. Moreover, corrosion resistance of alloy was improved and their rate was redcued from 10.02 to 1.643 mpy for alloy type 5052 and from 6.91 to 1.943 mpy for 5083.

Article
Environmental Impact Assessment Study for Shatt Al-Arab River Receiving Industrial Wastewater

Alya A. Mohammed, Ahmed S. Al Chalabi

Pages: 93-98

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Abstract

Shatt Al-Arab river has been used as the raw material for the drinking water, irrigation and fish purposes in Basrah city. Concurrently, this river has been polluted by domestic, farming and industrial waste. Three main factories lie on the bank of Shatt Al-Arab river: Al-Hartha Paper Mill, Hartha Power Station and Al-Najibia Power Plant. All these consume water from the river and return their wastewater back to it. The aim of this study is to assess the water quality of Shatt Al-Arab river and its suitability for drinking, irrigation and aquatic life through physicochemical analysis temperature, pH, EC, Total Dissolve Solid (TDS), Cl − , Na + , K + , Ca +2 , Mg+2, HCO 3 total hardness, Biological Oxygen Demand (BOD5), Dissolved Oxygen (DO), Chemical Oxygen Demand (COD). BOD5 concentration near factories showed polluted water, unsafe and requiring costly treatment to use for drinking water. Sodium concentration is a key factor for irrigation, which represent by SAR and SSP. As SSP exceed 75.73 % in water near these factories, this could breakdown soil structure and can damage agriculture area. The high concentrations of BOD5 and COD could pose a threat to aquatic life and fishes. As Shatt Al-Arab river is used for different purpose, the result in this study showed polluted water near industrial areas. Therefore, it is recommended to have regular data on water quality for this river near these areas.

Article
Enhancements of mechanical properties of friction stir welding for 6061 aluminum alloy by Friction Stir Processing (FSP) method.

Ali A. Salman, Ayad M. Takak, Kadhim K. Resan

Pages: 62-66

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Abstract

Friction stir processing is a new method of changing the properties of a metal through intense, localized plastic deformation ,this process mixes the material without changing the phase (by melting or otherwise) and creates a microstructure with fine, equiaxedgrains, It is used to improve the microstructural properties of metals. In this paper, the enhancement of mechanical propertiesof friction stir welding specimens at variable rotation speeds (1100, 1300 and 1500 rpm) with constant feed speed (60mm/min) for 6061-T6 aluminum alloy is studied by using the friction stir processing method at the same variable rotation speed and feed speed in order to transform a heterogeneous microstructure to a more homogeneous, refined microstructure. The best results of the welding line at the parameter 60 mm/min weld speed and 1300RPM rotation speed for the friction stir welding (FSW) and friction stir processing (FSP) where the efficiency reaches to 84.61% for FSW and 89.05% for FSP of the ultimate tensile strength of the parent metal.

Article
The Impact of Microstructure Tests on the Mechanical Behavior of Press Hardening Steel: A review

S. D. Abdulridha, M. A. Jabbar, Gökhan Arici

Pages: 100-107

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Abstract

Exceptionally strong press-hardened steels (PHS) are significantly demanded in the automobile industry for satisfying the carbon neutrality criterion. Recent research attempts to produce advanced-ultrahigh-strength medium steels have resulted in a variety of alloying approaches, thermomechanical processing techniques, and microstructural modifications for these steel grades. It has been shown that adding microalloying components to standard Mn-B steels can refine the microstructure of PHS which leads to better mechanical properties such as hydrogen embrittlement resistance and other performance indicators for service. In this paper a general review about the effect of microstructure test on the mechanical behavior of Press Hardening Steel (PHS) where microstructure approaches have also demonstrated good potential for the mechanical characteristics of PHS steel, in line with need for new evaluation and discovery meantime, statistical data of the microstructural phases heavily influence the mechanical properties, microstructural image analysis is essential. The purpose of this paper is to know how the microstructure phases will effect on the strength and hardness of press hardening steel also the alloying elements adding impact on the microstructure formulation and mechanical features of PHS.

Article
Determination of Water Quality Index and Suitability of Shatt Al Arab River and Treated Water for Some Water Treated Plants in Basrah

Fatima A. A. Al-Badran

Pages: 50-62

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Abstract

Shatt Al-Arab River is the main water source for all water treatment plants in Basrah governorate. In order to assess its suitability as a source for domestic water supply and the performance of some of main water treatment plants, water quality index (WQI) is obtained for both raw and treated water for 10 water treatment plants. Physic-chemical parameters were monitored for the calculation of WQI for Winter, Spring, Summer, and Autumn seasons from March- 2011 to March- 2012.The parameter which were taken into account for the present work are pH, turbidity, electric conductivity, total alkalinity, total hardness, Ca, Mg, Cl, SO4, TDS, Na, and K. The results indicate that Shatt Al Arab is very poor for domestic, industrial, and irrigation purposes during Winter, Spring, Summer, and Autumn seasons, while seven of ten of consider of water treatment plants produce water of poor quality.

Article
Study of Failure of the Steam Tubes of Boiler Furnaces in Najebia Power Plant

Saleh E. Najim, Haider M. Mohammed

Pages: 72-81

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Abstract

Failures in the steam tubes of boiler furnaces in Najebia power plant was studied experimentally. Visual examination, mechanical tests, microscopic test and chemical analyses were performed. Visual examination showed the types of failure in the tubes. Tensile and hardness tests were performed to estimate the variation in the mechanical properties of the tubes metal and compared with the new tubes. Microscopic test for the failed tubes used to recognize the difference in the microstructure to the metal of the tubes. Chemical analyses involved chemical composition of the tubes metal, river and feed water analyses, water treatment, fuel analyses and analysis of deposits and oxides on the external and internal sides. Overheating and wall thinning of the tubes resulted from oxygen escaping to the inner side of these tubes, and presence of deposits and oxides on the external and internal sides which led to failure was studied extensively. Engineering remedies were also given to confine the problem and to prevent it in future.

Article
Epoxy–Silica Functionally Graded Materials: A Review

Jaafar Shareef AbdulRazaq, Abdul Kareem F. Hassan and Nuha Hadi Jasim Al Hasan

Pages: 26-33

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Abstract

This article provides an overview of the studies that have been conducted on the characteristics of epoxy resins containing various types of silica nanoparticles and microparticles, as well as their performance in the industrial application of functionally graded materials (FGMs). Silica nanoparticles and microparticles are used to create epoxy resins in order to improve various properties, such as thermal stability, adhesiveness, electrical conductivity, strength, modulus, and toughness. This review examines the literature that has been published in the last decade, compares the results, focuses on the mechanical and thermal properties, and discusses the changes that have resulted in improvements in those properties. Previous experimental findings are presented and contrasted to demonstrate the extent to which silica filler content contributes to improving the properties of composite materials. The findings reveal that the characteristics of epoxy compounds can be improved by adding a particular amount of silica particles. There is a correlation between an increase in the silica amount and an increase in the Young modulus of epoxy compounds, this correlation becomes stronger as the silica amount increases. Additionally, the tensile strength of epoxy compounds increases to a certain limit as the amount of silica nanoparticles increases. In contrast, the hardness of the material increases as the silica amount increases. The density of the material also increases steadily as the silica amount in the material increases. According to thermal analysis results from calorimetric research on epoxy–silica systems, the glass transition temperature increases as the silica amount increases.

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