Cover
Vol. 25 No. 2 (2025)

Published: December 31, 2025

Pages: 50-60

Original Article

Experimental and Computational Analysis of Slug Flow Through a Horizontal Perforated Wellbore

Abstract

There have been efforts and studies that have been carried out with respect to the flow patterns, pressure drops (PD), and void fraction (VF) that can be found in horizontal wells. Notwithstanding, particular attention has not been paid to research of two-phase flow (TFF) in perforated horizontal boreholes. Recently, a number of attempts have been undertaken to investigate the features of gas-liquid systems, which exist in a TFF in a perforated horizontal wellbore, which is a little studied tree of the wellbore family. The stated investigations are devoted to the TFF of liquid and gas in a horizontal wellbore, which has a diameter and length of $25.4~mm\times3$ m respectively, with 18 uniform perforations. In the developed Fluent VOF model integrated in ANSYS 22 R1, the turbulence treatment and flow conditions within three-dimensional space, including water and air, with various flow rates were used to study the influence of high water and air velocities (SVW, SVA) on flow characteristics including PD, production (Q), VF, and liquid retention time in a horizontal well. The sequences of slug flow (SF) phenomena have been studied in detail for this pulsated flow. In particular, the first scenario is where SVW can reach velocities of $1.22~m/s$ and SVA of $1.68~m/s;$ in the second scenario, an increase in the SVW to $2.52~m/s$ is noted; and in the last scenario, the value of SVA is increased to $2.2~m/s$. The empirical study was mainly targeted on the SF through a perforated horizontal wellbore. The productivity (Q), PD, and SF were found to benefit from an increase in axial flow rate (SVW), more than from increase in radial flow rate (SVA). In scenario two, productivity rises by even 84.108% as SVW changes, while in the last scenario Q increases by only 9.708% as SVA is increased. Further, the numerical and experimental results provide a reasonable match.

References

  1. H.-G. Kim and S.-M. Kim, "Experimental investigation of flow and pressure drop characteristics of air-oil slug flow in a horizontal tube," International Journal of Heat and Mass Transfer, vol. 183, p. 122063, 2022. https://doi.org/10.1016/j.ijheatmasstransfer.2021.122063
  2. H. Müller-Steinhagen and K. Heck, "A simple friction pressure drop correlation for two-phase flow in pipes," Chemical Engineering and Processing: Process Intensification, vol. 20, pp. 297-308, 1986. https://doi.org/10.1016/0255-2701(86)80008-3
  3. B. A. Shannak, "Frictional pressure drop of gas liquid two-phase flow in pipes," Nuclear engineering and design, vol. 238, pp. 3277-3284, 2008. https://doi.org/10.1016/j.nucengdes.2008.08.015
  4. Y. Taitel and D. Barnea, "Two-phase slug flow," Advances in heat transfer, vol. 20, pp. 83-132, 1990. https://doi.org/10.1016/S0065-2717(08)70026-1
  5. G. H. Abdul-Majeed, "Liquid slug holdup in horizontal and slightly inclined two-phase slug flow," Journal of Petroleum Science and Engineering, vol. 27, pp. 27-32, 2000. https://doi.org/10.1016/S0920-4105(99)00056-X
  6. T. Yildiz, "Inflow performance relationship for perforated horizontal wells," SPE Oklahoma City Oil and Gas Symposium/Production and Operations Symposium, pp. SPE-67233-MS, 2001. https://doi.org/10.2118/67233-MS
  7. J. Thaker and J. Banerjee, "Characterization of two-phase slug flow sub-regimes using flow visualization," Journal of Petroleum Science and Engineering, vol. 135, pp. 561-576, 2015. https://doi.org/10.1016/j.petrol.2015.10.018
  8. M. A. Abdulwahid, H. J. Kareem, and M. A. Almudhaffar, "Numerical analysis of two phase flow patterns in vertical and horizontal pipes," WSEAS Transactions on Fluid Mechanics, vol. 12, pp. 131-140, 2017.
  9. M. Azadi, S. M. Aminossadati, and Z. Chen, "Development of an integrated reservoir-wellbore model to examine the hydrodynamic behaviour of perforated pipes," Journal of Petroleum Science and Engineering, vol. 156, pp. 269-281, 2017. https://doi.org/10.1016/j.petrol.2017.05.027
  10. A. E. Dukler and M. G. Hubbard, "A model for gas-liquid slug flow in horizontal and near horizontal tubes," Industrial & Engineering Chemistry Fundamentals, vol. 14, pp. 337-347, 1975. https://doi.org/10.1021/i160056a011
  11. L. Hua, L. Yan, P. Xiaodong, L. Xindong, and W. Laichao, "Pressure drop calculation models of wellbore fluid in perforated completion horizontal wells," IJHT, International Journal of Heat and Technology, vol. 34, pp. 65-72, 2016. https://doi.org/10.18280/ijht.340110
  12. J. Wen, M. Yang, W. Qi, J. Wang, Q. Yuan, and W. Luo, "Experimental analysis and numerical simulation of variable mass flow in horizontal wellbore," International Journal of Heat & Technology, vol. 36, pp. 309-318, 2018. https://doi.org/10.18280/ijht.360141
  13. M. J. Landman, "Analytic modelling of selectively perforated horizontal wells," Journal of Petroleum Science and Engineering, vol. 10, pp. 179-188, 1994. https://doi.org/10.1016/0920-4105(94)90079-5
  14. H. K. Versteeg, An introduction to computational fluid dynamics the finite volume method, 2/E: Pearson Education India, ISBN: 978-0-13-127498-3, 2007.
  15. H. Ben Mahmud, Multiphase transient flow in pipes, Curtin University, ISBN 978-3-7258-1131-1, 2012.
  16. W. Yuan, S. Liu, S. Li, T. Tao, and K. Xin, "Numerical simulation of bubble motion in horizontal reducer pipelines," Engineering Applications of Computational Fluid Mechanics, vol. 5, pp. 517-529, 2011. https://doi.org/10.1080/19942060.2011.11015391
  17. G. N. Patel, CFD Simulation of Two-phase and Three-phase Flows in Internal-loop Airlift, Lappeenranta University of Technology, ISBN 53850, 2010. https://urn.fi/URN:NBN:fi-fe201009062401
  18. S. Y. Razavi and M. M. Namin, "Numerical model of slug development on horizontal two-phase flow," in Proceedings of The International Conference on Recent Trends in Transportation, Environmental and Civil Engineering, pp. 53-57, 2011.
  19. V. Ranade, "Computational flow modelling for chemical reactor engineering," Academic press London NWI, 2002. ISBN 0-12-576960-1.
  20. Z. Su and J. Gudmundsson, "Friction factor of perforation roughness in pipes," in SPE Annual Technical Conference and Exhibition, p. SPE-26521-MS, 1993. https://doi.org/10.2118/26521-MS
  21. H. Asheim, J. Kolnes, and P. Oudeman, "A flow resistance correlation for completed wellbore," Journal of Petroleum Science and Engineering, vol. 8, pp. 97-104, 1992. https://doi.org/10.1016/0920-4105(92)90048-6
  22. Z. Liu, R. Liao, W. Luo, J. X. Ribeiro, and Y. Su, "Friction pressure drop model of gas-liquid two-phase flow in an inclined pipe with high gas and liquid velocities," AIP Advances, vol. 9, 2019. https://doi.org/10.1063/1.5093219
  23. M. Andrianto, A. Widyaparaga, and O. Dinaryanto, "CFD Studies on the gas-liquid plug two-phase flow in a horizontal pipe," Journal of Petroleum Science and Engineering, vol. 147, pp. 779-787, 2016. https://doi.org/10.1016/j.petrol.2016.09.019
  24. Z. I. Al-Hashimy, H. H. Al-Kayiem, R. W. Time, and Z. K. Kadhim, "Numerical characterisation of slug flow in horizontal air/water pipe flow," International Journal of Computational Methods and Experimental Measurements, vol. 4, pp. 114-130, 2016. https://doi.org/10.2495/CMEM-V4-N2-114-130
  25. J. Mandhane, G. Gregory, and K. Aziz, "A flow pattern map for gas liquid flow in horizontal pipes," International journal of multiphase flow, vol. 1, pp. 537-553, 1974. https://doi.org/10.1016/0301-9322(74)90006-8