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Search Results for quenching

Article
Effect of Austenitizing and Tempering on Impact Resistance of a Hot Rolled High Strength Steel

Haider Mahdi Lieth, Ali Sabea Hammood

Pages: 15-19

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Abstract

The aim of this study is to investigate the effect of heat treatments on the impact properties of hot rolled high strength steel and describes the effect of tempering temperature and quenching media on the microstructure, hardness, and impact resistance of plates. In the present study a high strength steel was austenitized at 900 °C with different quenching medium and followed by tempering at 300 °C, 500 °C. After thermal treatments, the values of Charpy impact resistance, hardness, and microscopic structure were evaluated from mechanical and metallographic analysis of metals respectively. The change of mechanical properties and microstructure of the metal with the existence of heat treatment with the ballistic performance of high-strength steel. Experimental results showed that tempering at 500 °C for 2 hours after water quenching medium it provides the best mechanical properties in conjunct on with an improved in microstructure.

Article
Study the Effect of Quenching and Tempering Conditions on the Fatigue Coefficients for Low Carbon Steel

Azzam D. Hassan, Safaa A. S. Almtori, Atef Nema

Pages: 27-32

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Abstract

Four groups of AISI 1020 specimens were heat-treated at 850 °C in a muffle furnace for 30 minutes then quenched in oil. The samples were tempered at 400 °C with a time period for each group as (group B, 2 hours), (group C, 3 hours), and (group D, 4 hours). The mechanical properties of the samples were studied using universal tensile testing equipment and a Brinell hardness testing machine. The hardness values of the quenched samples were calculated from a given modified equation. The torsional fatigue behavior of AISI 1020 was discovered in this investigation for heat-treated specimens and compared with the original specimens. All groups were subjected to an analysis using an optical microscope. Pearlite is formed when is heated in the austenitic region and then cooled below a lower critical temperature. It was concluded that the heat treatment increases the hardness for the specimens while decreased the shear fatigue ductility coefficient. Also, the heat treatment increased the shear fatigue strength coefficient. Furthermore, increasing in the time period of the tempering process was leaded to decrease the coefficient of shear fatigue strength and increased the coefficient of shear fatigue ductility.

Article
Effect of Retained Austenite on the Micro-structure and Mechanical Properties of AI-SI4340 High Strength Low Alloy Steel (HSLA steel) Using Magnetic Saturation Measurement and X-Ray Diffraction methods

Nagham. M Abdulkareem, Murtadha A. Jabbar

Pages: 1-8

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Abstract

Retained Austenite (RA) has great deal with the me- chanical properties of high strength low alloy steel. Therefore, in this paper, Retained Austenite volume fractions have been evaluated in AISI4340 alloy steel using two well-known meth- ods, X-Ray diffraction (XRD) and magnetic measurement methods. The specimens were heat treated using different heat- ing temperature and different cooling rate (different quenching media). A comparison between the results of two methods proved that there results were approximately Identical .The results show that Retained Austenite formation increase as heating (Austenizing ) temperature increase for the same quenching media ,as well as ,it increases by increasing cooling rate . The maximum amount of Retained Austenite found as (27.2 Wt %) which recognized when the specimens heated up to 1000˚C then quenched in Water while the minimum amount of Retained Austenite found as ( 7.06 wt%) when the specimens heated up to ( 800 ˚C) then quenched in Sand. Hardness tests using Vickers and Rockwell methods were used and the results show that hardness values decreased with increasing heating temperatures and the maximum Vickers micro-hardness and Rockwell hardness numbers were equal to (121.8HRB) and ( 516.35 HV) which were detected when heating up of the speci- mens were up to 800 ˚C then quenched in water. Tensile tests show that increasing cooling rate lead to increasing in Strength due to increasing of hardness which in turn, leads to increase in yielding points and ultimate strengths. Retained austenite effects on microstructure were investigated using scanning electron microscopy (SEM) and optical microscopy and the results show that at low cooling rate the microstructure consist of bainite and/or martensite phase with small amount of re- tained austenite, while, increasing heating temperature and cooling rate results in microstructure consist of martensite and retained austenite phases.

Article
Evaluation of Residual Stresses and Retained Austenite in AISI 4330 Low-Alloy Steel: A Critical Review of Experimental and Numerical Simulation Methods

Zahraa Mohammed Fadhil, Haider Maath Mohammed

Pages: 129-137

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Abstract

AISI 4330 Low-alloy steel is good material for advanced application because of its properties including strength and longevity. However, performance may be modified with heat treatment procedures, include quenching and tempering. These processes can create residual stresses and retained austenite (RA), which have an effect on the metal's application. these factors influence fatigue life, dimensional stability, and fracture toughness of engineered components. uncontrolled residual stresses can reduce fatigue strength by up to 30%, while optimal retained austenite content (e.g., 5-10%) can enhance damage tolerance. This study focuses on residual stresses and retained austenite measurement in AISI 4330 low-alloy steel after heat treatment. including experimental and simulation methods. The review summarizes many scientific studies published between 2019 and 2024 and shows some main challenges. One challenge is the difference between experimental results (for example, from X-ray diffraction (XRD) and neutron (diffraction) and simulation results (especially using ANSYS software). Another challenge is that different methods for measuring retained austenite can give different results, which can change how we understand the steel's properties. The review also explains new progress in modeling heat treatment. This includes adding phase transformation models to finite element simulations. Future efforts should combine multiscale simulation, characterization, and machine learning to achieve predictive control over these properties in manufacturing.

Article
Effect of Retained Austenite on the Microstructure and Micro-Hardness of AISI 4330 Low Alloy Steel Using X-Ray Diffraction method

Hadeel K. Abdul Reda, Haider M. Mohammad

Pages: 72-77

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Abstract

The mechanical properties of low alloy steel are significantly influenced by retained austenite (RA). Consequently, using the X-Ray diffraction (XRD) measurement method, the retained Austenite volume fractions in AISI4330 alloy steel have been assessed in this article. The specimens underwent heat treatment at various heating temperatures (800 ֯ C, 900 ֯ C,1000 ֯ C) and cooling rates (Water and Oil). The findings demonstrate that retained Austenite formation rises with rising heating (Austenitizing) temperatures for the same quenching media as well as with rising cooling rates. The specimens were heated to a temperature of 1000 °C and then quenched in water, yielding the highest amount of retained austenite (7.733 wt%), and the lowest amount (1.977 wt%), which was obtained when the specimens were heated to a temperature of 800 °C and quenched in oil. The Vickers method was employed to conduct micro-hardness testing, and the results demonstrate that hardness values are reduced as heating temperatures increase. Optical microscopy was used to investigate the effects of retained austenite on the microstructure. The results show that bainite and/or martensite phases with a small amount of retained austenite dominate the microstructure at low cooling rates, whereas martensite and retained austenite phases dominate the microstructure at higher heating and cooling rates.

Article
Effect of Ag Nanoparticles Addition on the Microstructure of Cu-21%Zn-6%Al Shape Memory Alloys

Zainab Salim Abd Alhassan, Murtadha Abbas Jabbar

Pages: 42-49

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Abstract

This paper aims to investigate the effect of Ag nanoparticles addition in different percentages (0.12 wt. %, 0.15 wt. %, 0.25 wt. %, 0.35 wt. %) on the microstructure properties of Cu-21%Zn-6%Al shape memory alloy. Optical and SEM were carried out to studied such effects. Two heat treatments were carried out at (825 ℃ and 850 ℃) for 10 min and quenched in ice water. It was observed that both of heat treatment lead to formation M18R martensite with V-shape and needle like, but raising the temperature of heat treatment from 825 ℃ to 850 ℃ lead to a decrease formation α phase, which leads to improving the shape memory properties. Refinement of the grain size resulted as Ag nanoparticles addition increased from 0 to 0.25 wt. %, the grain size decreases from 1551 μm to 212 μm with reduction of 86.32 wt. % at 0.25 wt. % Ag. The microstructure observation indicated that the Ag nanoparticles addition leads to creating a multi-variant oriented martensite microstructure after quenching process in ice water.

Article
Effects of Heat Treatment and Surface Finish on the Crevice Corrosion Resistance of Martensitic Stainless Steel

Haider M. Mohammad, Fatima Sameer Ahmed

Pages: 9-17

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Abstract

The present study aims to investigate the influence of heat treatment and surface finish on the behavior of crevice corrosion resistance of AISI 410 and 416 martensitic stainless steels thus, to quantify the conditions at which crevice corrosion minimize as possible. The experimental work carried out during this study involves material selection, chemical composition tests, specimens preparation before heat treatments, austenitizing at temperature range (925-1010˚C) and for holding time periods of (30, 45 and 90 min), air and oil quenching followed by tempering at heating range of (205- 605 ̊C) and for 45 min, micro hardness tests, specimens grinding, surface roughness measurements, crevice corrosion tests, crevice evaluation and microstructure tests. Theoretically, empirical equations for crevice maximum depth under the effect of surface roughness and hardness for both AISI 410 and 416 steels were determined. While for microstructure analysis, carbides average area was determined by using the ImageJ analysis program and a mathematical model was also predicted. Results showed that, as hardness and surface roughness increase crevice corrosion resistance decreases. Therefore, material treated by annealing can minimize crevice corrosion rates more than that treated with hardening.

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