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Go to Editorial ManagerFriction stir processing is a new method of changing the properties of a metal through intense, localized plastic deformation ,this process mixes the material without changing the phase (by melting or otherwise) and creates a microstructure with fine, equiaxedgrains, It is used to improve the microstructural properties of metals. In this paper, the enhancement of mechanical propertiesof friction stir welding specimens at variable rotation speeds (1100, 1300 and 1500 rpm) with constant feed speed (60mm/min) for 6061-T6 aluminum alloy is studied by using the friction stir processing method at the same variable rotation speed and feed speed in order to transform a heterogeneous microstructure to a more homogeneous, refined microstructure. The best results of the welding line at the parameter 60 mm/min weld speed and 1300RPM rotation speed for the friction stir welding (FSW) and friction stir processing (FSP) where the efficiency reaches to 84.61% for FSW and 89.05% for FSP of the ultimate tensile strength of the parent metal.
An incompressible three dimensional continuity and Navier-Stokes (momentum equations) equations are numerically solved to obtain the pressure drop and fluid friction in laminar steady state micro-channel flow of water. The governing equations are solved by using SIMPLE algorithm with finite volume method and FORTRAN code to obtain pressure field in rectangular micro-channel and then from the pressure field both friction factor f and friction constant Cf are obtained. The results showed that the factors affecting the pressure drop, friction factor f and friction constant Cf are; channel length L, Reynolds number Re, aspect ratio a, channel volume Vch and hydraulic diameter Dh. Increasing of channel length L leads to increase each pressure drop, f and Cf. On other hand, increasing of Re leads to increase pressure drop and decrease the f, while the Cf increase with low value of Re (Re less than 50) and then nearby with approximately constant value. Moreover, increasing of a, Vch and Dh separately leads to decrease pressure drop and increase both f and Cf.
This study focuses on the design and construction of an automated device for evaluating the scratch resistance of polymeric materials by measuring the force required to produce surface scratches and calculating the corresponding friction coefficient from device input–output data. The device was fabricated using locally available materials, with several components manufactured in local mechanical workshops. It comprises four main subsystems: mechanical components, scratching mechanism, electrical and electronic units, and an operating control program. The developed device offers the following specifications: normal load range of 0.1–325 N, sliding speed of 1–35 mm/s, tangential force measurement capacity of 0.1–294 N via a load cell, sample dimensions of 10–195 mm in length, 10–125 mm in width, and 0.25–50 mm in thickness, a maximum scratch length of 195 mm, and an adjustable indenter height ranging from 0.25 to 50 mm above the platform surface. Scratch testing and friction coefficient measurements were conducted on pure PMMA and PMMA reinforced with silicon dioxide (SiO₂) nanoparticles. Experimental results demonstrated increased scratch resistance and reduced friction coefficients with higher SiO₂ weight ratios. Additionally, the performance evaluation confirmed that the designed device is capable of accurately and rapidly measuring the tangential forces associated with scratching through a simple operational procedure.
A series of unconfined compression and direct shear tests were carried out to investigate the compressive strength and shear strength parameters of clay soil reinforced with different contents and lengths of wheat straw and palm frond fibers and by adding different percentages of furnace slag. The bearing capacity and settlement characteristics of the rectangular footing based on a clay soil layer reinforced with wheat straw fibers, palm fronds and furnace slag at different thicknesses were also studied by conducting model footing tests. The results indicated that the compressive strength and shear strength parameters improved significantly when adding 0.5% of natural fibers and 20% of furnace slag. The maximum compressive strength of soil samples reinforced with wheat straw fiber MT1 and palm frond fiber MT2 was 365 and 407 kPa, respectively. Compared to the unreinforced sample, samples reinforced with natural fibers and furnace slag significantly improve the shear strength parameters c and ϕ . The cohesion of soil sample reinforced with wheat straw and palm frond fibers increased by 8% and 43% respectively, while the internal friction angles improved by 19% and 40% respectively. The sample treated with furnace slag MT3 showed improved significantly in cohesion by 76% and less effect in internal friction angle. Compared to unreinforced soil samples, the cohesion of soil samples reinforced with wheat straw and palm fibers and treated with furnace slag MT4 and MT5 increased by 77% and 92% respectively, and less effect in internal friction angle. Moreover, the bearing capacity and settlement characteristics of the rectangular footing improved significantly with the increase in the thickness of the top layer reinforced with natural fibers and treated with furnace slag. The ultimate bearing capacity of layer reinforced with wheat straw fibers MT1 increases to 193.2, 220.15 and 247.5 kPa at thicknesses of 0.5 B, 1.0 B, and 1.5 B respectively, while the settlement decreased by 10.4%, 15% and 20.48% respectively at same thicknesses.
This paper presents a pressure drop analysis in perforated vertical wellbores for different perforation parameters. The effect of the density of the perforations (number of perforation), the phase angle of the perforations, the diameter of the perforation and the flow rate of the crude oil from the perforations on the pressure drop and the productivity index of the perforated vertical wellbores were studied. The analysis of the vertical wellbore was performed numerically using ANSYS FLUENT 15.0 software. Three dimensional, steady-states, turbulent and incompressible fluid flow is assumed during the numerical solution of the governing equations. The results of this study show that, increased perforation density of the perforated vertical wellbore caused an increase in pressure drop, and also, decreased productivity index due to increasing the friction losses. Friction pressure drop has a significant effect on crude oil flow into the wellbore. When the main velocity is 1.5 m/s and the inlet velocity from the perforations is 2 m/s, the friction pressure drop is about 66 % and the acceleration pressure is approximately 34 % of the total pressure drop.
The surge tank is one of important control devices in reducing water Hummer effect on distributed network piping system and hydropower stations. An experimental study was conducted into a simple surge tank of 0.044 m in a diameter with upstream constant head reservoir of a height, 0.881 m and a water transporting pipe of a size 0.0202 m. Results indicate that rapid closure of a downstream valve causes under-damped stable oscillation in a surge tank. Experimental response agreed well with theoretical results when friction factor is considered to be variable, but with 85 % increases in settle time and more oscillations when constant friction factor is recognized at initial value before valve closure. Doubling surge tank area does not improve the dynamics properties; otherwise, Thoma area must be avoided for small sizes. Comsol multiphysics software 3.5 is used to deal with the dynamics of the surge tank numerically.
In this paper friction stir welding process has been studied whereby utilized FEM method (Ansys software ver. 20). The main effective parameter in this process were rotational speed, linear speed, tool shoulder radius, heat transfer coefficient and clamping percentage to study their influence on represent temperature, von misses stress and frictional stress distribution. Because of the difficulty to obtained the number of the simulation cases in order to get the most important results, Taguchi L27 orthogonal array was apply to reduce the total number of the simulation cases. Pure copper (t = 3.18 mm) material type was applied as work plate material. ANOVA statistical tool was utilized to achieved the optimization process after the simulation cases done. Percentage of contribution of each parameter can be obtained by ANOVA table and mean of S/N ratio plot. Validation process was achieved between the Current study and experiment work in the temperature distribution field with percentage of error 2.7 %. From optimization result It is found that the optimum condition in order to obtained good results for temperature was rotational speed of (450 rpm), linear speed (2.75 mm/s), tool shoulder radius (7 mm), heat transfer coefficient (300 w/m 2 K), clamping distance percentage (40 %). And for von misses stress was rotational speed of (550 rpm), linear speed (3 mm/s), tool shoulder radius (7 mm), heat transfer coefficient (300 w/m 2 K), clamping distance percentage (20 %). While for frictional stress was rotational speed of (450 rpm), linear speed (2.5 mm/s), tool shoulder radius (7 mm), heat transfer coefficient (300 w/m 2 K), clamping distance percentage (30 %).
This paper demonstrates experimental and numerical studies to investigate in perforation pipes with a phasing 180° and perforation densities 9 spm in a horizontal wellbore. The experimental study was conducted to investigate the phasing angle 180° in a horizontal wellbore. The wellbore has an inner diameter of 44 mm, as well as the length of the pipe is 2 m. For this purpose, a simulation model was created in the wellbore using the ANSYS FLUENT simulation software by using the standard k - e model and applied to the (CFD) with changing the axial flow from (40 - 160) lit/min and constant inflow through perforations from range (20 - 80) lit/min. Concerning the findings of this study, it was noticed that the total pressure drop (friction, acceleration, mixing) goes high as the total flow rate ratio increases. As well as, an increase of the inflow concerning the main flow rate ratio leads to an increase in the total pressure drop and a decrease in the productivity index. Furthermore, the percentage error of the total pressure drop between the numerical and experimental results in test 4 is about 5.4 %. Also, the average velocity goes high with increasing the total flow rates and the velocity keeps increasing along the length of the pipe until it reaches its maximum value at the end of the pipe due to the effect of the perforations. It was concluded that there are the numerical and experimental results reflected a good agreement concerning the study of the flow-through perforations at 180° angle in terms of pressure drop and apparent friction factor, etc.
In this study, a numerical investigation has been carried out for single phase flow behavior for thirty six internally finned tubes to demonstrate the effect of axial pitch to fin height ratio (p/e) for 0.8≤p/e≤6.345, helix angle of internal fins (β) for 30°≤β≤70°, apex angle of internal fins (α) for 0°≤α≤53.13°, internal fin height (e) for 0.6mm≤e≤1.0mm, internal tube diameter (di) with 14 mm and Reynolds number (Re) of single phase flow for 10000≤Re≤50000 on enhancement of forced convection heat transfer and reduction of friction factor by using ANSYS CFX program. It solves the three- dimensional Navier-Stokes equations for steady state turbulent with SST model and enhance wall treatment. The numerical analysis provided at fully developed velocity and temperature. Numerical results showed that the smallest axial pitch to fin height ratio (p/e) =0.8 and with apex angle α=10 degree provided enhancement of heat transfer of 2.8 to 3.55 times higher than of smooth tube. Finally, present numerical results are seen to be in good agreement with literature experimental correlations.
The trend of using natural fibers in geotechnical engineering has become of great interest to improve weak soils due to some of its advantages such as local availability, environmental friendliness, and lower cost. In this study, a set of unconfined compression strength and direct shear tests were conducted to evaluate the performance of Al-Nasiriya clayey soil reinforced with natural fibers. Three different types of natural fibers were investigated as sustainable ones, including wheat straw fiber and palm frond fiber, as well as imperata cylindrica fiber. The effects of various fiber contents (0.25 %, 0.5 %, 0.75 %, and 1 %) and lengths (20 mm, 30 mm, and 40 mm) were experimentally evaluated. The results indicated that the compressive strength increased significantly with the increase of fiber content and length up to an optimum value and then decreased. The optimum fiber content and length were 0.5 % and 30 mm, respectively. Compared to the unreinforced soil, the compressive strength values at the optimum content and length increased by 102 %, 126 %, and 66 % for samples reinforced with wheat straw, palm fronds, and imperata cylindrica fibers, respectively. The shear properties improved due to soil reinforcement with natural fibers. Compared to the unreinforced soil, the internal friction angle of the samples reinforced with wheat straw, palm fronds, and imperata cylindrica fibers increased by 17.7 %, 42 %, and 9 %, respectively. Forever, the cohesion and shear strength are also improved due to inclusion of natural fibers.
The present research aims to predict the thickness distribution of a wall of a deep drawn cup. A simplified 3D axisymmetric model which represents the deep drawing set (blank and tools) was created using a CAD software, and then imported into a finite element code ANSYS where a simulation was carried out. The model represents a cylindrical cup made of low carbon steel sheet. The results showed that the FE model represents real deep drawing process fairly well. The cup thickness distribution values showed a good agreement with the referenced values, where the failure or success of drawing process could be predicted based on the obtained thickness results. It was observed that a high value of friction restrains material movement and resulted in producing more thinning and more punch force. High blank holder force was found to decrease the thickness of both the bottom face of the cup and the flange rim. While increasing die corner radius increases thickness and the maximum thinning occurred at the smallest die corner radius. It was found by decreasing the punch profile radius the thickness at the flat bottom of the cup and under the punch profile region were reduced.
In this study, a numerical investigation has been carried out for single phase flow behavior for thirty six internally finned tubes to demonstrate the effect of axial pitch to fin height ratio (p/e) for 0.8≤p/e≤6.345, helix angle of internal fins (β) for 30°≤β≤70°, apex angle of internal fins (α) for 0°≤α≤53.13°, internal fin height (e) for 0.6mm≤e≤1.0mm, internal tube diameter (di) with 14 mm and Reynolds number (Re) of single phase flow for 10000≤Re≤50000 on enhancement of forced convection heat transfer and reduction of friction factor by using ANSYS CFX program. It solves the three- dimensional Navier-Stokes equations for steady state turbulent with SST model and enhance wall treatment. The numerical analysis provided at fully developed velocity and temperature. Numerical results showed that the smallest axial pitch to fin height ratio (p/e) =0.8 and with apex angle α=10 degree provided enhancement of heat transfer of 2.8 to 3.55 times higher than of smooth tube. Finally, present numerical results are seen to be in good agreement with literature experimental correlations.
This study investigates the deep drawing process of carbon fiber-reinforced high-density polyethylene (CF-HDPE) composites through experimental and numerical approaches. The experimental part involved fabricating CF-HDPE sheets and conducting deep drawing operations under controlled parameters (punch speed, temperature, and forming depth) to evaluate material behavior and mechanical properties. Numerically, finite element analysis (FEA) using ABAQUS simulated the forming process, analyzing stress distribution, strain development, and material deformation under varying conditions. Results revealed that increasing forming depth and decreasing forming temperature elevated the required forming force. Comparisons between experimental and numerical outcomes showed consistent trends, though some differences arose due to factors like friction and material nonlinearity. The findings contribute to optimizing deep drawing processes for composite materials, enhancing manufacturing precision, and minimizing material defects.
Van Kármán vortex street is considered an important phenomenon that accompanies fluid flow, especially when exposed to a certain barrier, as periodic vortexes occur on both sides of the body that rotate in two opposite directions. This phenomenon occurs in the atmosphere around mountains, oceans, seas, and islands. Also, this phenomenon makes it possible to induce a fluid flow around a specific body present in the flow path. In this study, a model for fluid flow around a cylinder of a certain diameter was taken, where the flow near the boundary layers of the cylinder surface moves slower than near the free stream. In addition, the pressure distribution was studied, and it was observed that there is a pressure gradient due to the difference in momentum at the surface of the cylinder in distant areas due to friction. The study area was divided into fine meshes with Fluent software, especially in the irregular areas. The simulation was implemented for Reynolds numbers Re = 100 and Re = 1500 for incompressible flows. Consequently, the equations that do not depend on pressure are difficult to solve. Therefore, methods linking pressure and velocity were adopted, where the pressure-velocity coupling simple method was used. The first-order forward difference scheme was adopted in representing the differential equations as a function of time when performing the simulation. From the steady state and upwards to Reynolds number Re = 100, it was observed that a twain of vortices appeared on the body at a certain speed range. When the state was changed from the stable state to the transitional state, the results changed, as the flow became asymmetric and unsteady due to vortex shedding phenomena, which led to the generation of vortexes in different ways. The U-Velocity curve was studied for two different cases, and the results showed a large discrepancy between the first order and the second order, where the second order had better behavior but required great effort to reach accurate results. Also, pressure-velocity was studied to satisfy mass conservation, and numerical techniques were used to c ompute the equations of Navier-Stokes in CFD, such as SIMPLEC, PISO, and SIMPLE. An acceptable convergence was not reached with the PISO; therefore, the SIMPLE method was adopted. The pressure gradient was drawn around the cylinder, where it was observed that the pressure was greatest at the front of the cylinder and its lowest value at the end.
This paper presented experimental and numerical studies to investigate pressure drop in perforation horizontal wellbore with a 90° phasing and 20 spm perforation density. The experimental apparatus has been constructed to calculate the static pressure drop and calculate the exit velocity in the horizontal pipe after mixing the axial flow with the radial flow through the perforations in the wellbore. The specifications of the wellbore used were the inner diameter is 44 mm, length is 2 m, and perforation diameter is 4 mm. For this objective, a simulation model was created in the wellbore using the ANSYS Fluent simulation software by using the standard k-ε model and applied to the (CFD) by changing the axial flow from (40-160) lit/min and constant inflow through perforations from range (0 - 80) lit/min. According to the study's findings, the increase in the radial flow through the perforations increases the total flow rate ratio and the total pressure drop and vice versa. In addition, an increase in the axial flow mixed with radial flow increases the total pressure drop, friction factor, and a decrease in productivity index. Furthermore, the percentage error of the total pressure drop between the numerical and experimental results in test 4 is about 3.83 %. It was found that the numerical and experimental results represented a good agreement about the study of the flow-through perforations at 90° angle in terms of pressure drop and productivity index, etc.
A two-dimensional finite element method for analysis and determination of second mode stress intensity factor (KII) of several crack configurations in plates under uniaxial compression is presented in this study. Various cases including diagonal crack (i.e. corner crack, central crack as well as at different locations on the diagonal) and central kinked crack are investigated with different crack's length, orientation and location. The influence of the contact between two crack surfaces is taken into account by applying contact element procedure with desired friction coefficient. The stress intensity factor is calculated by a crack surface displacement extrapolation technique. From the obtained results of the analysis it is found that, the corner cracked plates more dangerous than the other cracked plates, since it has the highest stress intensity factor. Also, the length and orientation of the kinked crack have significant effects on the stress intensity factor. The results of this investigation is illustrated graphically, exposing some novel knowledge about the stress intensity factor and its dependence on crack configuration.
In this study, a numerical investigation has been carried out for single phase flow behavior for thirty six internally finned tubes to demonstrate the effect of axial pitch to fin height ratio (p/e) for 0.8≤p/e≤6.345, helix angle of internal fins (β) for 30°≤β≤70°, apex angle of internal fins (α) for 0°≤α≤53.13°, internal fin height (e) for 0.6mm≤e≤1.0mm, internal tube diameter (di) with 14 mm and Reynolds number (Re) of single phase flow for 10000≤Re≤50000 on enhancement of forced convection heat transfer and reduction of friction factor by using ANSYS CFX program. It solves the three-dimensional Navier-Stokes equations for steady state turbulent with SST model and enhance wall treatment. The numerical analysis provided at fully developed velocity and temperature. Numerical results showed that the smallest axial pitch to fin height ratio (p/e) =0.8 and with apex angle α=10 degree provided enhancement of heat transfer of 2.8 to 3.55 times higher than of smooth tube. Finally, present numerical results are seen to be in good agreement with literature experimental correlations.
Parallel flow microchannel heat exchanger performance was numerically investigated, for laminar, 3-D, incompressible and steady state flow with slip flow and temperature jump conditions. The continuity, Navier-Stokes equations and the energy equations for the hot and cold fluids were solved by using finite volumes method and SIMPLE algorithm method with FORTRAN code to obtain the velocity and temperature distributions for the two fluids and the separated wall between them. The main investigation parameter that affected on the performance and effectiveness of heat exchanger are: Reynolds number Re, thermal conductivity ratio Kr, Knudsen number Kn, thickness of separating wall, heat capacity ratio Cr and aspect ratio α. Increasing of Reynolds number, Knudsen number, thickness of separating wall, heat capacity ratio and aspect ratio each separately leads to decrease the effectiveness while increasing of thermal conductivity ratio up to 10 leads to increase the effectiveness. Also, it is found that friction number and Nusselt number both decreases with increasing Knudsen number.