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Go to Editorial ManagerOver the past years, researchers have been focusing on development the robotics and actuation due to increase demand for these applications like industrial engineering, oil industry, healthcare, aerospace … etc. This work involves the design, construction and control of the Shape Memory Alloy (SMA) actuator. The industrial actuator has many characteristics able to be measured, which have an impact on the efficiency and effectiveness of the actuator while the execution of its tasks. The most important measurable characteristics are repeatability and accuracy. The current system typically is using Nitinol (Nickle Titanium Naval Ordinance Lab), which is one of the Shape Memory Alloy that contract when applying specific heat on it, and it can be used as an actuator. This work presents SMA in the shape of a spring to operate and control the accurate position of the 2-D system which containing four SMA springs, two SMA springs for the x -axis and two SMA springs for the y - axis. The theoretical design and calculations for SMA springs have been presented to collect information about the SMA springs. In a practical manner, the SMA spring characteristic like force and displacement were collected by a test bed that was designed and constructs before making the final rig. The setting shape of the SMA spring was presented and done as per the theoretical calculations. In the rig, each axis works as a two-direction actuator, the actuator is not prone to precise position points due to hysteresis and temperature variation. The SMA spring exhibited hysteresis and imprecise pointing, for that employing PID (Proportional Integral Derivative) with tracking mode controller to compensate the hysteresis. PID control system is played a decisive role with tracking mode model that achieves the aim behind the construction of the experimental rig. Good results have been obtained presented in three cases of drawing different shapes.
In this research work, the influence of cutting parameters and drill point angle on the temperature distribution in dry drilling of stainless steel AISI 304 was numerically investigated by using FE method based on DEFORM-3D V.11 commercial software. Two cutting tools of 10 mm diameter but different in point angles, one is 110° and the other is 118°. These tools were imported from specific website in a format of STL and inserted in the program during modeling of cutting tools. The material of the cutting tools is selected as high-speed steel. The workpiece model is created as cylindrical shape with 50 mm diameter and 5 mm thickness. The cutting parameters are selected as three cutting speeds (100, 200, and 300) rpm, with three feed rates (0.15, 0.25, and 0.35) mm/rev. The depth of hole is fixed for all simulations (3 mm). The percentage of increase or decrease in the resulted temperature according to the various cutting parameter was also calculated and discussed. The best cutting performance of tools according to the change of point angles was also investigated. The results provided a significant influence of cutting speed and tool point angle on the temperature generated in the machined models and very small influence of feed speed on the workpiece temperature.