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Go to Editorial ManagerVibration analysis is indispensable for different mechanical applications for early fault diagnosis, and many methods are used to analyze signals. Order tracking is one of these methods that is necessary for vibration analysis, especially for rotating machines. One critical and widely used method of order tracking is Vold-Kalman order tracking (VK-OT), which is used to diagnose faults in non-stationary machines. However, it has complicated and intensive calculations, requires special analysis tools, needs large memory, and takes a very long time to extract the results. The proposed method aims to analyze signals by using Vold-Kalman filter order tracking with shorter time and less calculation memory with high accuracy by using partitioning method that separates the signal into many blocks with overlaps. The proposed method achieved less processing time and need much smaller memory than the original Vold-Kalman filter-based methods.
In this work, a portable vibration analysis and diagnosis system is designed and constructed. The system is capable of doing most of the known analysis techniques such as FFT, time waveform, cepstrum analysis, dual channel analysis, orbit, envelope detection and other techniques. Furthermore, a new fast and efficient tracking analysis algorithm, suitable for portable instruments, has been proposed. This technique provides the data required to get accurate Bode and Nyquist plots for diagnostic analysis during machine run-up and coast-down tests. Moreover, FFT waterfall and spectrogram techniques have been included. Also, single-plane and dual-plane field balancing have been implemented in this system to execute field balancing tasks.