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Go to Editorial ManagerThe rotor unbalances and misalignment in rotary machines are two major sources of vibration. rotor unbalance and misalignment is omnipresent in all rotating machinery widely used in many industrial applications, posing a serious threat to machine life and operation. The present work is an attempt to investigate the vibration characteristics (Amplitude, FFT, and time waveform) of a rotating mechanical system, which has an unbalanced rotor and misalignment. Vibration signals are acquired using an accelerometer mounted on the bearing housing nearer to the rotor. The FFT analysis of the acquired data revealed the response of an unbalanced rotor under operating conditions. Numerical analysis of the system using ANSYS portrayed the modal frequencies and mode shapes. Transient Structural analysis illustrates the response of the system to different mass unbalances. The results revealed that the magnitude of vibration characteristics significantly increases with excitation frequency and exciting force.
The present investigation's main goal is to assess butt joint and T-joint plates containing misalignment, undercut and porosity welding defects by studying the influence of the defect’s parameters on the fatigue life. The fatigue life is predicted using ANSYS ver. 19 Software. The results of finite element analysis are used in the regression analysis to find relationship between the fatigue life and defects parameters. The findings demonstrated that finite element modeling and the pervious published experimental tests were in good agreement with maximum error percentage 4 %. The fatigue life differed substantially depending on the defect’s parameters.