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Go to Editorial ManagerIn this work, a new computerized measurement system for multi-plane flexible rotor balancing has been designed and implemented. This system can be used to modernize and enhance conventional low-speed balancing machines or for field balancing applications. This system adds very important features to balancing machines such as multi-plane flexible rotor balancing, high accuracy, stability, and high dynamic range. Also, the proposed flexible rotor balancing technique permits accurate balancing of high-speed rotors utilizing low-speed balancing machines or field balancing at speeds lower than the critical speeds. The proposed digital Wattmetric technique in conjugation with advanced measurement circuitry have led to significant improvement in balancing accuracy even when the unbalance signal is buried into high level of noise.
A method based on experimentally calibrated rotor model is proposed in this work for unbalance identification of flexible rotors without trial runs. Influence coefficient balancing method especially when applied to flexible rotors is disadvantaged by its low efficiency and lengthy procedure, whilst the proposed method has the advantage of being efficient, applicable to multi-operating spin speeds and do not need trial runs. An accurate model for the rotor and its supports based on rotordynamics and finite elements analysis combined with experimental modal analysis, is produced to identify the unbalance distribution on the rotor. To create digital model of the rotor, frequency response functions (FRFs) are determined from excitation and response data, and then modal parameters (natural frequencies and mode shapes) are extracted and compared with experimental analogies. Unbalance response is measured traditionally on rotor supports, in this work the response measured from rotating disks instead. The obtained results show that the proposed approach provides an effective alternative in rotor balancing. Increasing the number of balancing disks on balancing quality is investigated as well.