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Article
Evaluation the Effect of Residual Stress on Fracture of Polyethylene Pipe under Pressure Loading

Haider Hadi Jasim

Pages: 71-78

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Abstract

In this paper, the Weibull uni-axial and multi-axial distribution function for polyethylene pips under pressure loading were developed and analyzed taking account of residual stress. Tensile test was achieved to determine mechanical properties and the Weibull parameters. Experimental method using the hole- drilling strain-gage method was used to measure the residual stresses in PE pipe and compare with that obtained from numerical finite element method (FEM). The obtained results show that there is a convergence between uni-axial and multi-axial distribution function, but multi-axial distribution function give large values compared to uni-axial distribution function. It was observed that the residual stresses have influence on failure assessment diagram and causes translation from elastic-plastic failure to brittle failure.

Article
Fatigue Crack Propagation in Ceramic Wheel Used For Gas Turbine

HAIDER HADI JASIM

Pages: 103-109

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Abstract

This paper studies and compared the fatigue crack propagation rate da/dN for three kinds of ceramic wheel (model A, model B, and model C) made of Si3N4 ceramic with different additives used for gas turbine application. The stress intensity factor range was calculated using finite element method and then compared with analytical approximate approaches. Experimental fatigue test was carried out on the three specimens taken from the models. As a result, the types of additives effect on fatigue crack propagation rate. The model A has the highest da/dN values and model C exhibits the lower values of da/dN.

Article
Experimental and Numerical Study the Linear Stress Analyses for the Prediction of Fracture Toughness of Ductile Material

Sara A. Khudair, Atheed H. Taha, Ameen A. Nassar

Pages: 106-116

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Abstract

The purpose of this paper is to determine a stress intensity factor experimental and numerically in the linear region by using a CT specimen of ductile material with a thickness of 15 mm, a width of 30 mm, and pre-crack 1.3 mm this dimension according to ASTM-E399-12 [1], by pulling the specimen in a 600 kN universal testing machine at a very slow speed rate of 0.5 mm/min. The load is applied until the fracture is accrued, the computer-controlled universal testing machine gives the value of the load and the displacement transducer gives a crack mouth opening displacement. The result showed experimental K I is equal to 75.412 MPa √ m, and numerical K I is equal to74.576 MPa √ m, this test showed a very slight decrease in FEA stress intensity factor compared to that in an experimental result which means the stress intensity factor, K I remains very close between experimental and numerical with an error percentage of about (1.12 %). The finite element analysis provides the best approximation to true fracture toughness values, and it can be used to acquire close parameters if experimental testing is not possible.

Article
Numerical Simulation and Optimization of Friction Stir Welding Parameters

Sadiq J. Jasim, Nathera A. Saleh, Raad J. Jasim

Pages: 72-80

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Abstract

In this paper friction stir welding process has been studied whereby utilized FEM method (Ansys software ver. 20). The main effective parameter in this process were rotational speed, linear speed, tool shoulder radius, heat transfer coefficient and clamping percentage to study their influence on represent temperature, von misses stress and frictional stress distribution. Because of the difficulty to obtained the number of the simulation cases in order to get the most important results, Taguchi L27 orthogonal array was apply to reduce the total number of the simulation cases. Pure copper (t = 3.18 mm) material type was applied as work plate material. ANOVA statistical tool was utilized to achieved the optimization process after the simulation cases done. Percentage of contribution of each parameter can be obtained by ANOVA table and mean of S/N ratio plot. Validation process was achieved between the Current study and experiment work in the temperature distribution field with percentage of error 2.7 %. From optimization result It is found that the optimum condition in order to obtained good results for temperature was rotational speed of (450 rpm), linear speed (2.75 mm/s), tool shoulder radius (7 mm), heat transfer coefficient (300 w/m 2 K), clamping distance percentage (40 %). And for von misses stress was rotational speed of (550 rpm), linear speed (3 mm/s), tool shoulder radius (7 mm), heat transfer coefficient (300 w/m 2 K), clamping distance percentage (20 %). While for frictional stress was rotational speed of (450 rpm), linear speed (2.5 mm/s), tool shoulder radius (7 mm), heat transfer coefficient (300 w/m 2 K), clamping distance percentage (30 %).

Article
Numerical Study of Jet Impingement on Heated Sink Covered by a Porous Layer

Mohammed A. Thani, Muneer A. Ismael

Pages: 1-9

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Abstract

This numerical study aims to enhance the heat transfer efficiency by dissipating the heat Emitted from electronic processors. A jet impingement technique is utilized with porous layer covering a metal fin as a heat sink. Forced convection and normal convection (due to the buoyancy effect) are taken into consideration. The two equations model (Local Thermal Non-Equilibrium LTNE) employed to describe the energy equations of the two phases of the porous surface. Finite Element Method (FEM) used to discretize these equations to obtain the numerical solution. To make this study closest to the reality, constant heat flux boundary condition is applied underneath the metallic heat sink. The geometry comprises of three domains: Free flow channel, Porous layer and Metal fined heat sink. In order to simulate the heat transfer, isotherms; streamlines and Nusselt number have been considered. Investigation has been done by inspecting the effects of the pertinent non- dimensional parameters such as: Reynolds number ( Re = 100-900), Darcy number ( Da = 10 -1 -10 -6 ), Richardson number ( Ri = 0.1-100) and Porosity ( ε = 0.85-0.95). The results show that increasing Re and decreasing ε lead to enhance Nusselt number. Richardson number below 100 has no significant effects on Nu . At Re above 400, Nusselt number proportional with Darcy number. The enhancement of Nusselt number is found to be 250 % by increasing Re from 100 to 900, 290 % by decreasing ε from 0.95 to 0.85 and about 13 % by increasing Darcy number from 10 -6 to 10 -1 .

Article
Study the Effected Parameters on Vibration Analysis of Cantilever Beam with a Bolted Joint

Nathera A. Saleh, Zainab Asaad Hardan

Pages: 26-39

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Abstract

This study investigates the vibration behavior of cantilever beams with bolted joints of different lap types (single lap and double lap) under free and forced vibration conditions. The effects of various parameters, including beam configuration, bolt preload, harmonic force magnitude, and force application position, on natural frequency, mode shape, and vibration amplitude are analyzed. Experimental work involved material selection, chemical composition testing, tension tests, beam preparation, and free and forced vibration tests with pre-torque ranging from 6 to 60 N·m and rotational speeds between 300 and 900 RPM. Numerical simulations were performed using the general-purpose finite element software ANSYS 16.1. Results indicate that the natural frequencies of single-lap bolted beams (1 or 2 bolts) are approximately equal to those of intact beams, while double-lap bolted beams exhibit slightly lower natural frequencies than intact beams with the same profile. Increasing bolt preload stabilizes the natural frequency for all beam configurations. For forced vibrations, the amplitude is strongly influenced by the magnitude and position of the applied harmonic force. Validation with experimental results shows good agreement, with a maximum error of approximately 5%.

Article
Steady State Thermo XFEM Fracture Analysis of Isotropic and an Isotropic FG Plate with Inclined Center Crack

Hassanein Ibraheem Khalaf, Haider Khazal Mehbes, Ameen Ahmed Nassar

Pages: 31-38

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Abstract

The extended-finite element method (X-FEM) is used for crack analysis of orthotropic and isotropic functionally- graded composite material (FGCM) plate with slanted crack under thermal loadings. The enrichments functions of discontinuity are implemented. Mixed-mode SIFs are calculated in isotropic and orthotropic FGMs. Gaussian technique (Q4) has been applied in numerical calculation of interaction of solution. Thermal effects, fundamental equations, the interaction integral of non-homogeneous cases (M-integral), and proposal numerical integration rule are set to simulate and to debate the accuracy of the present work results in comparing with the results of the references that available in the literature. In addition, the effect of size of crack is studied to discuss the values of energy release rate and stress intensity factors with different crack angles. The present study is implemented by using MATLAB program to present steady state thermo XFEM fracture analysis of isotropic and an isotropic FG plate with inclined center crack.

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