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Go to Editorial ManagerThe aim of this research is to predict the shrinkage defects in Al-Si castings by determination the suitable parameters and techniques which can be applied in casting simulation system. Also, it aims to specify the role of silicon content in amount, morphology, and distribution of these defects. The Numerical solution has been carried out using an explicit 3-D finite difference method for the given system of the casting and a mold. Additionally, an experimental casting of the studied samples was achieved. It was found that the shrinkage porosities increased with increasing the silicon content up to 7%, so at this peak, they spread in alt cast regions and cannot be predicted. The low silicon alloys suffered from only the shrinkage cavities defects that can be predicted by mapping the solidus time contours. Finally, it was concluded that the critical temperature gradient value of the porosities development in the eutectic (AI-12%Si) alloys was 1.3°C/cm.
Nanoparticles show mechanical, electrical, chemical and optical properties that are different and superior to bulk materials. In the present work, α-Alumina nanoparticles were synthesized using the nonorganic Sol-Gel method under controlled conditions. Because of the low cost of its raw materials, low manufacturing temperature and the high purity of the product, Sol-Gel method is the best in the manufacture of nanostructures like metal oxide nanoparticles. The precursor of the Sol-Gel process was aluminum nitrate with ethanol. The prepared nanopowder was evaluated by X-ray diffraction (XRD), scanning electron microscope (SEM), electron dispersive spectroscope (EDS) and Malvern Zetasize analyzer.
The objective of this research is to characterize new technique of copper filler addition to the brazing joints of 316L stainless steel to overcome the wetting problem between them. This technique includes the electrochemical deposition of copper on the stainless steel joint parts to insure optimum coinciding, minimum oxidation during brazing heating, and consequently good wetting and bonding. An evaluation of the present technique and a comparison with traditional one were performed. The samples ware tested to find the shear strength, microhardness, microstructure and x-ray diffractometry. In general, the present new electrodeposited fillers were clearly better than the traditional filler in producing perfect joints with higher shear strength. On the other hand, there was an opportunity of production acceptable joints with electrodeposited fillers under air environment.
Co-Cr alloys are widely used in dental and medical equipment since the development of the first cast Co-Cr-Mo alloy. This is due to its high mechanical properties and high resistance to wear and corrosion. This research aims to study the effect of the fabrication method (Investment Casting and Selective Laser Melting SLM by 3D printing) and heat treatments on the mechanical and tribological properties of Co-Cr-Mo alloy. It was found that the Selective Laser Melting method in general increases the ultimate tensile strength, strain and hardness compared to the Investment Casting method. Also, solution treatment and aging reduce the strength and strain values of the SLM samples and have no obvious effect on the casting samples. The wear test shows that wear rate of casting samples is lower than that of SLM samples.
Brazing is one of the best methods of graphite to graphite or to metals joining. But the major problem associating the graphite brazing is the poor wetting by the conventional molten fillers. For this reason, scientists have produced a special filler metal based on active elements which interacts with graphite to form carbides. Also, recently another technique to overcome the wetting problem was introduced by H. Ohmura and T. Yoshida. It included inserting an intermediate layer of pure iron foil inside the copper filler. In the present work, another filler combination of Cu/ steel/Cu foils is proposed as new filler technique for graphite brazing. It was found that, it produced a succeeded joint with a good properties consisted of a columnar phase which resulted from the partially dissolution of iron in molten copper. Additionally, the increasing of brazing time caused reducing the thickness of the steel central layer and increasing the thickness of the columnar phase layers. The x-ray diffraction test developed that, the joints contained two carbide types, iron and copper free elements.